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A malfunction is detected in the communication or communication lines between the hybrid vehicle control ECU and ID code box (immobiliser code ECU). The communication ID codes of the hybrid vehicle control ECU and ID code box (immobiliser code ECU) do not match. Start the hybrid system and wait for 10 seconds. If there is a malfunction, the hybrid control system will stop (communication begins within 3 seconds of the hybrid control system start, and DTCs are stored after 6 seconds). Connect the cable to the negative (-) auxiliary battery terminal, start the hybrid system and wait for 10 seconds (communication begins within 3 seconds of the power switch being turned on (IG), and DTCs are stored after 6 seconds). Only output while a malfunction is present. When replacing the hybrid vehicle control ECU or ID code box (immobiliser code ECU), refer to Service Bulletin. After performing repairs, confirm that no DTCs are output by performing "DTC Output Confirmation Operation." CHECK HYBRID VEHICLE CONTROL ECU (TERMINAL IMO) CHECK HYBRID VEHICLE CONTROL ECU (TERMINAL IMO) CHECK HYBRID VEHICLE CONTROL ECU (TERMINAL IMI) CHECK ID CODE BOX (IMMOBILISER CODE ECU) CHECK HYBRID VEHICLE CONTROL ECU (TERMINAL IMI) REPLACE ID CODE BOX (IMMOBILISER CODE ECU) Using an electrical key transmitter sub-assembly which is registered to the vehicle, turn the power switch on (IG). Check that the hybrid control system starts 5 seconds after the power switch turned on (IG). END (ECU COMMUNICATION ID HAS NOT BEEN REGISTERED) CHECK ID CODE BOX (IMMOBILISER CODE ECU) Disconnect the I3 hybrid vehicle control ECU connector. Measure the voltage according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (ID CODE BOX (IMMOBILISER CODE ECU) - HYBRID VEHICLE CONTROL ECU) CHECK HARNESS AND CONNECTOR (ID CODE BOX (IMMOBILISER CODE ECU) - HYBRID VEHICLE CONTROL ECU) Disconnect the I20 ID code box (immobiliser code ECU) connector. Measure the resistance according to the value(s) in the table below. REPLACE ID CODE BOX (IMMOBILISER CODE ECU) REPLACE ID CODE BOX (IMMOBILISER CODE ECU) Replace the ID code box (immobiliser code ECU) with a new one. END (ID CODE BOX (IMMOBILISER CODE ECU) WAS DEFECTIVE) When replacing the hybrid vehicle control ECU or ID code box (immobiliser code ECU), refer to Service Bulletin.After performing repairs, confirm that no DTCs are output by performing "DTC Output Confirmation Operation." When DTC B279986 and a certification ECU (smart key ECU assembly) DTC are output simultaneously, first perform troubleshooting for the certification ECU (smart key ECU assembly) DTC. Refer to Service Bulletin. Refer to Service Bulletin. Refer to Service Bulletin. Before checking for DTCs, perform the "DTC Output Confirmation Operation" procedure.
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21
[2210, 3080, 3854, 3867, 6769]
5
Engine / Hybrid System
Engine / Hybrid System
Learning completes when vehicle is operated normally DISCONNECT NO. 3 EV WATER BY-PASS HOSE DISCONNECT NO. 2 EV WATER BY-PASS HOSE REMOVE NO. 3 FRAME CROSSMEMBER BRACKET SUB-ASSEMBLY When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.Learning completes when vehicle is drivenEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkFront Camera SystemDrive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.Adaptive High Beam SystemLearning completes when vehicle is operated normallyEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkPower door lock control systemBack door openerPerform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.Power Back Door SystemReset back door close positionAir Conditioning SystemAfter the ignition switch is turned to ON, the servo motor and expansion valve standard position is recognized.-
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0.010775343514978886, -0.01231395360082388, 0.029987504705786705, 0.0461747981607914, 0.0808664858341217, -0.04933929815888405, -0.0031077656894922256, -0.02739802375435829, 0.0011107295285910368, 0.01522084977477789, 0.011840222403407097, -0.03484092652797699, 0.012080851942300797, -0.042292773723602295, 0.03233259171247482, 0.02607327327132225, -0.01633802056312561, -0.008929253555834293, 0.09683828800916672, 0.031834132969379425, 0.10550010204315186, -0.012589162215590477, 0.01256725937128067, -0.02327144704759121, -0.010095021687448025, -0.0042767031118273735, 0.07824287563562393, 0.017294516786932945, -0.012112614698708057, -0.04728734865784645, -0.047971460968256, 0.04397470876574516, 0.09106751531362534, -0.03422660380601883, 0.03246739134192467, 0.02891402319073677, -0.004115811083465815, -0.10781309753656387, 0.024724388495087624, 0.09232728183269501, 0.02973257005214691, -0.013717330992221832, 0.007265651598572731, -0.019583825021982193, 6.612107245018706e-05, -0.018629156053066254, -0.03292551264166832, -0.02679634839296341, 0.04444428160786629, -0.06942623853683472, -0.075564444065094, -0.04676264524459839, 0.03192833438515663, 0.005483759567141533, -0.0005868697771802545, 0.12129655480384827, -0.008442123420536518, -0.061633337289094925, 0.006322252564132214, 0.09593315422534943, -0.006007080432027578, 0.05265062674880028, 0.019635897129774094, 0.00725907739251852, -0.09560021758079529, 0.015116659924387932, 0.059300631284713745, -0.009056968614459038, -0.0272964034229517, 0.009651168249547482, 0.019885893911123276, 0.05978015810251236, -0.11147431284189224, 0.061570074409246445, -0.08154512941837311, -0.06413644552230835, -0.10979872941970825, -0.027708979323506355, -0.0787152573466301, -0.014441050589084625, -0.07132983207702637, -0.02741648629307747, 0.07377568632364273, -0.04582829400897026, 0.053949836641550064, 0.0020222438033670187, -0.006444589234888554, 0.0865912064909935, -0.0528285838663578, -0.010971764102578163, 0.049752891063690186, -0.007661996874958277, 0.0434778556227684, -0.06424345821142197, -5.749598486204377e-08, -0.008838167414069176, 0.04675031825900078, 0.056713491678237915, -0.07981796562671661, 0.05725424364209175, 0.013894466683268547, -0.028947187587618828, 0.10645648092031479, -0.14539629220962524, -0.09730491042137146, 0.07191242277622223, -0.0031420860905200243, 0.08073675632476807, -0.015086227096617222, 0.061661526560783386, 0.050984133034944534, 0.061251990497112274, 0.0889706015586853, -0.0569586418569088, -0.046833328902721405, 0.044891614466905594, -0.0846155434846878, 0.02921534702181816, 0.1236569881439209, 0.08708317577838898, -0.06140035018324852, -0.030965719372034073, 0.05562920123338699, 0.02685798704624176, -0.041129227727651596, 0.002973613329231739, 0.0458517000079155, 0.07683379203081131, 0.07683300971984863, -0.02582685835659504, 0.1025066003203392, 0.07247567921876907, -0.002643004059791565, 0.02725774422287941, -0.005201396066695452, 0.013342540711164474, 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5
[218, 253, 1082, 1397, 2432, 2469, 2757, 3425, 3878, 4625, 5057, 5070, 5171, 5482, 6276, 7493, 7740, 8630, 8655, 8816, 8929, 9565, 10630]
23
Vehicle Interior
Vehicle Interior
Enter the following menus: Chassis / Parking Assist Camera / Data List. Read the Data List according to the display on the GTS. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time.
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-0.09694911539554596, 0.03239094838500023, 0.048426758497953415, -0.004622361157089472, -0.03815511241555214, 0.036401305347681046, -0.0073749227449297905, 0.021332116797566414, 0.014964704401791096, -0.08438251912593842, -0.052515752613544464, 0.03162294998764992, -0.0366114042699337, -0.026099687442183495, -0.0006187752005644143, -0.00041768947266973555, -0.03373417258262634, -0.05941714718937874, 0.06918314844369888, 0.10142402350902557, 0.028811335563659668, 0.007816039957106113, -0.051070522516965866, 0.02486424706876278, -0.05735804885625839, -0.03799814730882645, -0.03104991279542446, 0.006589358206838369, 0.061903223395347595, 0.05532404035329819, -0.03833208605647087, -0.0395176038146019, -0.0028949182014912367, 0.008106442168354988, -0.1095869317650795, 0.01751265674829483, -0.04313487559556961, 0.09342791885137558, -0.09528794139623642, 0.03414105251431465, 0.005104409996420145, -4.9810941287880866e-33, -0.00044530071318149567, -0.028661439195275307, 0.05147339403629303, -0.024899130687117577, -0.04566888138651848, -0.07034368813037872, 0.00436426792293787, -0.00732824020087719, 0.10379385948181152, 0.038538482040166855, -0.005560542456805706, -0.008797774091362953, -0.08919668942689896, -0.013603724539279938, 0.0011353357695043087, 0.05708855018019676, -0.05213221535086632, -0.05427779257297516, -0.04488995298743248, 0.06023198738694191, 0.020591720938682556, 0.008075694553554058, 0.03323964402079582, 0.018139345571398735, -0.05304371193051338, 0.048433467745780945, 0.021958544850349426, -0.0790216252207756, -0.015448125079274178, -0.0012058693682774901, 0.017483532428741455, -0.01620260812342167, 0.0239519402384758, 0.1034281775355339, 0.006644498556852341, -0.061867497861385345, 0.021786663681268692, -0.011469435878098011, -0.045515354722738266, 0.0063503640703856945, 0.04861881211400032, 0.13930071890354156, 0.049966879189014435, 0.019696155562996864, -0.062305402010679245, 0.022776469588279724, 0.03635995835065842, -0.007041666191071272, 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0.028826551511883736, -0.1025608703494072, -4.746413750922329e-08, -0.036361102014780045, -0.06040547043085098, 0.0048613338731229305, -0.09235850721597672, -0.005329154431819916, -0.007718129549175501, -0.07570856809616089, 0.07042138278484344, -0.0986628606915474, 0.00697372667491436, 0.02843576855957508, -0.08202040940523148, -0.02721763774752617, -0.07303529977798462, -0.01121774222701788, -0.04217458888888359, 0.023767724633216858, 0.055470775812864304, -0.05577836185693741, 0.011651994660496712, -0.03753044456243515, 0.012625731527805328, -0.005583614110946655, 0.039092376828193665, 0.05585813149809837, -0.045900069177150726, -0.02782658487558365, 0.031222732737660408, 0.048037875443696976, -0.06203456595540047, 0.054024115204811096, 0.03087640553712845, 0.14515742659568787, 0.006363876163959503, 0.053458698093891144, 0.05499234423041344, -0.01768180914223194, 0.0566008985042572, 0.024663908407092094, -0.011401592753827572, 0.03436359390616417, 0.010042821057140827, -0.06628574430942535, 0.04073775187134743, -0.005756247788667679, -0.01800500974059105, 0.013129178434610367, -0.035290203988552094, -0.015253580175340176, -0.02792821079492569, -0.013060024008154869, -0.055109765380620956, -0.02934630773961544, 0.14304940402507782, -0.030039183795452118, -0.0701708197593689, 0.0434480682015419, -0.05082251504063606, -0.006413557566702366, -0.03603954613208771, -0.024487819522619247, 0.10737692564725876, -0.06761421263217926, -0.00739182299003005]
7
[12, 56, 297, 688, 810, 1175, 1514, 1875, 1931, 2247, 2746, 2876, 3394, 3743, 4206, 4346, 4454, 5129, 5247, 5294, 5683, 6124, 6142, 6294, 7745, 7785, 8005, 8046, 8108, 9862, 10169, 10993]
32
Power Source / Network
Power Source / Network
Remove the 3 bolts and starter cover. Remove the bolt and disconnect the ground wire. Remove the nut and bolt, and then disconnect the starter wire. Remove the 2 bolts and starter assembly. When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.Learning completes when vehicle is drivenEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkLane departure alert systemDrive the vehicle straight ahead at 40 km/h (25 mph) or more for 10 seconds or more.Pre-collision systemLighting system (EXT) (for LED Headlight)Stop and start systemDrive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)Vehicle stability control system (for Hydraulic brake booster)Drive the vehicle straight ahead at 40 km/h (25 mph) or more for at least 10 seconds. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.
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7
[554, 833, 3631, 4493, 4523, 4831, 6370, 6435, 6974, 7453, 8318, 10401, 10550, 10986]
14
Engine / Hybrid System
Engine / Hybrid System
Thread in differential pressure sensor (3) on the holder (4) and install. Check the vacuum transmitting hose assembly (2) for damage and replace where required. Push the vacuum transmitting hose assembly (2) in the direction of arrow till the limit position on the differential pressure sensor (3). Guide in and install sensor cover (2). Check the vacuum transmitting hose assembly on the pressure sensor and/or the differential pressure sensor. Replace hardened vacuum transmitting hose assembly. Check connection on pressure pipe and pressure sensor for leaks. The differential pressure sensor (3) must engage audibly. The vacuum transmitting hose assembly (2) must not be hardened or damaged. The connector (1) must engage audibly. The cover (2) must engage audibly into the locks (arrows).
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11
[4899]
1
Engine / Hybrid System
Engine / Hybrid System
Open or short in air fuel ratio sensor (sensor 1) circuit Open or short in air fuel ratio sensor (sensor 1) circuit When DTC P017100 is stored, the actual air fuel ratio is on the lean side. When DTC P017200 is stored, the actual air fuel ratio is on the rich side. If the vehicle runs out of fuel, the air fuel ratio is lean and DTC P017100 may be stored. The MIL is then illuminated. When the total of the short-term and long-term fuel trim values is within the malfunction threshold (and the engine coolant temperature is higher than 75°C [167°F]), the system is functioning normally. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure). Turn the power switch off and wait for at least 30 seconds. Turn the power switch on (IG) [A]. Put the engine in Inspection Mode (Maintenance Mode). Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher with all the A/C switch and all accessories off [B]. With the engine warmed up, idle the engine for 5 minutes or more [C]. Press the EV/HV mode selection switch to select HV mode. With the engine running, drive the vehicle at a speed between 60 and 100 km/h (37 and 62 mph) for 5 minutes or more [D]. Enter the following menus: Powertrain / Engine / Trouble Codes [E]. If a pending DTC is output, the system is malfunctioning. If no pending DTC is output, the system is normal. Refer to DTC P010012 for the mass air flow meter sub-assembly circuit. Refer to DTC P219519 for the air fuel ratio sensor circuit. Sensor 1 refers to the sensor closest to the engine assembly. Sensor 2 refers to the sensor farthest away from the engine assembly. A low air fuel ratio sensor voltage could be caused by a rich air fuel mixture. Check for conditions that would cause the engine to run rich. A high air fuel ratio sensor voltage could be caused by a lean air fuel mixture. Check for conditions that would cause the engine to run lean. Read freeze frame data using the GTS. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P017100 OR P017200) Enter the following menus: Powertrain / Engine / Trouble Codes. Check the intake system for vacuum leaks. PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION VOLUME FOR A/F SENSOR) PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION VOLUME FOR A/F SENSOR) Put the engine in Inspection Mode (Maintenance Mode). Start the engine and warm it up until the engine coolant temperature is 80°C (176°F) or higher. Idle the engine for 5 minutes or more with park (P) selected. Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Volume for A/F Sensor / Data List / A/F (O2) Sensor Voltage B1S1 and O2 Sensor Voltage B1S2. Change the fuel injection volume using the GTS, and monitor the output voltage of the air fuel ratio sensor (A/F (O2) Sensor Voltage B1S1) and heated oxygen sensor (O2 Sensor Voltage B1S2) displayed on the GTS. The Active Test "Control the Injection Volume for A/F Sensor" can be used to lower the fuel injection volume by 12.5% or increase the injection volume by 12.5%. The air fuel ratio sensor is displayed as A/F (O2) Sensor Voltage B1S1, and the heated oxygen sensor is displayed as O2 Sensor Voltage B1S2 on the GTS. The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds. If the sensor output voltage does not change (almost no reaction) while performing the Active Test, the sensor may be malfunctioning. Lean: While performing the Active Test "Control the Injection Volume for A/F Sensor", the air fuel ratio sensor output voltage (A/F (O2) Sensor Voltage B1S1) is consistently higher than 3.4 V, and the heated oxygen sensor output voltage (O2 Sensor Voltage B1S2) is consistently below 0.4 V. Rich: While performing the Active Test "Control the Injection Volume for A/F Sensor", the air fuel ratio sensor output voltage (A/F (O2) Sensor Voltage B1S1) is consistently below 3.1 V, and the heated oxygen sensor output voltage (O2 Sensor Voltage B1S2) is consistently higher than 0.55 V. Lean/Rich: While performing the Active Test "Control the Injection Volume for A/F Sensor", the output voltage of the fuel ratio sensor (A/F (O2) Sensor Voltage B1S1) or heated oxygen sensor (O2 Sensor Voltage B1S2) alternates correctly. INSPECT AIR FUEL RATIO SENSOR (HEATER RESISTANCE) Enter the following menus: Powertrain / Engine / Data List / Coolant Temperature. Read the Data List twice, when the engine is both cold and warmed up. PERFORM ACTIVE TEST USING GTS (CONTROL THE EGR STEP POSITION) PERFORM ACTIVE TEST USING GTS (CONTROL THE EGR STEP POSITION) Put the engine in Inspection Mode (Maintenance Mode). Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher. Enter the following menus: Powertrain / Engine / Active Test / Control the EGR Step Position / Data List / Intake Manifold Absolute Pressure and Engine Independent. Confirm that the value of Data List item Engine Independent is "Operate" then check the value of Intake Manifold Absolute Pressure while performing the Active Test. Do not leave the EGR valve open for 10 seconds or more during the Active Test. Be sure to return the EGR valve to step 0 when the Active Test is completed. Do not open the EGR valve 30 steps or more during the Active Test. If the value of Data List item Engine Independent is "Not Opr" when the engine is idling, charge control is being performed. Perform the Active Test after charge control is complete ("Operate" is displayed). While performing the Active Test, if the increase in the value of Intake Manifold Absolute Pressure is small, the EGR valve assembly may be malfunctioning. Even if the EGR valve assembly is malfunctioning, rough idling or an increase in the value of Intake Manifold Absolute Pressure may occur while performing the Active Test. However, the amount that the value of Intake Manifold Absolute Pressure increases will be smaller than normal. READ VALUE USING GTS (MASS AIR FLOW SENSOR) Check if the EGR valve is stuck open. READ VALUE USING GTS (MASS AIR FLOW SENSOR) READ VALUE USING GTS (MASS AIR FLOW SENSOR) Put the engine in Inspection Mode (Maintenance Mode). Enter the following menus: Powertrain / Engine / Data List / Engine Speed, Mass Air Flow Sensor and Coolant Temperature. Allow the engine to idle until Coolant Temperature is 75°C (167°F) or higher. Read Mass Air Flow Sensor with the engine speed at 2500 rpm. CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY CONNECTOR CONNECTION) If the spark plugs or ignition system malfunctions, engine misfire may occur. The misfire count can be read using the GTS. Enter the following menus: Powertrain / Engine / Data List / Misfire Count Cylinder #1 to Misfire Count Cylinder #4. Perform "Inspection After Repair" after repairing or replacing the ignition system. INSPECT FUEL INJECTOR ASSEMBLY (INJECTION AND VOLUME) INSPECT FUEL INJECTOR ASSEMBLY (INJECTION AND VOLUME) Refer to the fuel injector assembly inspection procedure. If the fuel injector assemblies malfunction, engine misfire may occur. The misfire count can be read using the GTS. Enter the following menus: Powertrain / Engine / Data List / Misfire Count Cylinder #1 to Misfire Count Cylinder #4. Perform "Inspection After Repair" after replacing the fuel injector assembly. CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY CONNECTOR CONNECTION) INSPECT AIR FUEL RATIO SENSOR (HEATER RESISTANCE) CHECK TERMINAL VOLTAGE (POWER SOURCE OF AIR FUEL RATIO SENSOR) CHECK TERMINAL VOLTAGE (POWER SOURCE OF AIR FUEL RATIO SENSOR) Disconnect the air fuel ratio sensor connector. Measure the voltage according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM) REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 1 INTEGRATION RELAY - AIR FUEL RATIO SENSOR) CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM) Disconnect the air fuel ratio sensor connector. Measure the resistance according to the value(s) in the table below. Turn the power switch off and wait for at least 30 seconds. CHECK WHETHER DTC OUTPUT RECURS (DTC P017100 OR P017200) CHECK WHETHER DTC OUTPUT RECURS (DTC P017100 OR P017200) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Trouble Codes. READ VALUE USING GTS (MASS AIR FLOW SENSOR) READ VALUE USING GTS (MASS AIR FLOW SENSOR) Put the engine in Inspection Mode (Maintenance Mode). Enter the following menus: Powertrain / Engine / Data List / Engine Speed, Mass Air Flow Sensor and Coolant Temperature. Allow the engine to idle until Coolant Temperature is 75°C (167°F) or higher. Read Mass Air Flow Sensor with the engine speed at 2500 rpm. CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY CONNECTOR CONNECTION) CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY CONNECTOR CONNECTION) Check the connection and terminal contact pressure of connectors and wire harnesses between the mass air flow meter sub-assembly and ECM. Turn the power switch off and wait for at least 30 seconds. CHECK WHETHER DTC OUTPUT RECURS (DTC P017100 OR P017200) CHECK WHETHER DTC OUTPUT RECURS (DTC P017100 OR P017200) Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Trouble Codes. CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY - ECM) CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY - ECM) Disconnect the mass air flow meter sub-assembly connector. Measure the resistance according to the value(s) in the table below. Replace the mass air flow meter sub-assembly. If the result of the inspection performed in steps 8 and 19 (READ VALUE USING GTS (MASS AIR FLOW SENSOR)) indicated no problem, proceed to the next step without replacing the mass air flow meter sub-assembly. Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly. Turn the power switch off and wait for at least 30 seconds. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern. Enter the following menus: Powertrain / Engine / Trouble Codes. When DTC P017100 is stored, the actual air fuel ratio is on the lean side. When DTC P017200 is stored, the actual air fuel ratio is on the rich side.If the vehicle runs out of fuel, the air fuel ratio is lean and DTC P017100 may be stored. The MIL is then illuminated.When the total of the short-term and long-term fuel trim values is within the malfunction threshold (and the engine coolant temperature is higher than 75°C [167°F]), the system is functioning normally. When performing the confirmation driving pattern, obey all speed limits and traffic laws. If the engine stops, further depress the accelerator pedal to restart the engine. If a pending DTC is output, the system is malfunctioning.If no pending DTC is output, the system is normal. Inspect the fuses for circuits related to this system before performing the following procedure. Sensor 1 refers to the sensor closest to the engine assembly.Sensor 2 refers to the sensor farthest away from the engine assembly.A low air fuel ratio sensor voltage could be caused by a rich air fuel mixture. Check for conditions that would cause the engine to run rich.A high air fuel ratio sensor voltage could be caused by a lean air fuel mixture. Check for conditions that would cause the engine to run lean.Read freeze frame data using the GTS. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred. If any DTCs other than P017100 or P017200 are output, troubleshoot those DTCs first. Perform "Inspection After Repair" after repairing or replacing the intake system. The Active Test "Control the Injection Volume for A/F Sensor" can be used to lower the fuel injection volume by 12.5% or increase the injection volume by 12.5%.The air fuel ratio sensor is displayed as A/F (O2) Sensor Voltage B1S1, and the heated oxygen sensor is displayed as O2 Sensor Voltage B1S2 on the GTS.The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.If the sensor output voltage does not change (almost no reaction) while performing the Active Test, the sensor may be malfunctioning. Refer to "Data List / Active Test" [A/F (O2) Sensor Voltage B1S1 and O2 Sensor Voltage B1S2]. Perform "Inspection After Repair" after replacing the engine coolant temperature sensor. The A/C switch and all accessories should be off. Do not leave the EGR valve open for 10 seconds or more during the Active Test.Be sure to return the EGR valve to step 0 when the Active Test is completed.Do not open the EGR valve 30 steps or more during the Active Test. If the value of Data List item Engine Independent is "Not Opr" when the engine is idling, charge control is being performed. Perform the Active Test after charge control is complete ("Operate" is displayed).While performing the Active Test, if the increase in the value of Intake Manifold Absolute Pressure is small, the EGR valve assembly may be malfunctioning.Even if the EGR valve assembly is malfunctioning, rough idling or an increase in the value of Intake Manifold Absolute Pressure may occur while performing the Active Test. However, the amount that the value of Intake Manifold Absolute Pressure increases will be smaller than normal. Perform "Inspection After Repair" after replacing the EGR valve assembly. During charge control, the engine speed is set at idle. Therefore, the engine speed will not increase when the accelerator pedal is depressed. In this case, read the Data List after charge control has completed. Perform "Inspection After Repair" after repairing or replacing the exhaust system. If the spark plugs or ignition system malfunctions, engine misfire may occur. The misfire count can be read using the GTS. Enter the following menus: Powertrain / Engine / Data List / Misfire Count Cylinder #1 to Misfire Count Cylinder #4.Perform "Inspection After Repair" after repairing or replacing the ignition system. Refer to the fuel injector assembly inspection procedure. If the fuel injector assemblies malfunction, engine misfire may occur. The misfire count can be read using the GTS. Enter the following menus: Powertrain / Engine / Data List / Misfire Count Cylinder #1 to Misfire Count Cylinder #4.Perform "Inspection After Repair" after replacing the fuel injector assembly. Perform "Inspection After Repair" after replacing the air fuel ratio sensor. Perform "Inspection After Repair" after replacing the air fuel ratio sensor. During charge control, the engine speed is set at idle. Therefore, the engine speed will not increase when the accelerator pedal is depressed. In this case, read the Data List after charge control has completed. If the result of the inspection performed in steps 8 and 19 (READ VALUE USING GTS (MASS AIR FLOW SENSOR)) indicated no problem, proceed to the next step without replacing the mass air flow meter sub-assembly.Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly.
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131
[247, 7562, 8215]
3
Engine / Hybrid System
Engine / Hybrid System
Be sure to read Precaution thoroughly before servicing. Wear protective gloves. Sharp areas on the parts may injure your hands. After the ignition switch is turned off, the navigation system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 3 minutes before disconnecting the cable from the negative (-) battery terminal. When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal. Learning completes when vehicle is operated normally Use the same procedure for RHD and LHD vehicles. The following procedure is for LHD vehicles. Use the same procedure as for the driver seat. Use the same procedure as for the driver seat. Use the same procedure as for the driver seat. Use the same procedure as for the driver seat. Use the same procedure as for the driver seat. Use the same procedure as for the driver seat. REMOVE SEPARATE TYPE FRONT SEATBACK COVER WITH PAD Use the same procedure as for the driver seat. REMOVE OCCUPANT DETECTION SENSOR (SEPARATE TYPE FRONT SEAT CUSHION PAD) Be sure to read Precaution thoroughly before servicing.B394719 Wear protective gloves. Sharp areas on the parts may injure your hands.B543257 After the ignition switch is turned off, the navigation system records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 3 minutes before disconnecting the cable from the negative (-) battery terminal.When the cable is disconnected from the negative (-) auxiliary battery terminal and the security lock setting has been enabled, multi-display operations will be disabled upon next startup unless the password is entered. Be sure to check the security lock setting before disconnecting the cable from the negative (-) auxiliary battery terminal. When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.Learning completes when vehicle is drivenEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkFront Camera SystemDrive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.Adaptive High Beam SystemLearning completes when vehicle is operated normallyEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkPower door lock control systemBack door openerPerform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.Power back door systemFully close the back door by hand.Initialization is not necessary if the above procedures are performed while the back door is closed.Air conditioning systemAfter the ignition switch is turned to ON, the servo motor standard position is recognized.-Use the same procedure for RHD and LHD vehicles.The following procedure is for LHD vehicles. Initialization is not necessary if the above procedures are performed while the back door is closed. Use the same procedure as for the driver seat. Use the same procedure as for the driver seat. Use the same procedure as for the driver seat. Use the same procedure as for the driver seat.
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27
[355, 383, 799, 1824, 2865, 3340, 3582, 3868, 5708, 5875, 6279, 6485, 6924, 7826, 8183, 8562, 9889, 10367, 10588]
19
Brake
Brake
Remove the engine (See page 201506 - 202008 202008 - ). Remove the timing belt (See page 201506 - 202008 202008 - ). Remove the injection pump (See page ). REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET RH REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET LH REMOVE NO. 1 TIMING BELT IDLER SUB-ASSEMBLY REMOVE NO. 2 TIMING BELT IDLER SUB-ASSEMBLY Remove the 16 bolts and 2 nuts. Insert the blade of an oil pan seal cutter between the oil pan and cylinder block, cut off the applied sealer and remove the oil pan. Do not use an oil pan seal cutter for the timing belt case side and rear oil seal retainer. Be careful not to damage the oil pan flange. Remove the 2 bolts, 2 nuts, oil strainer and gasket. Remove the 5 bolts, timing belt case and gasket. Using a screwdriver, pry out the oil seal. Do not use an oil pan seal cutter for the timing belt case side and rear oil seal retainer.Be careful not to damage the oil pan flange. Tape the screwdriver tip before use.
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16
[334, 10067]
2
Vehicle Interior
Vehicle Interior
The airbag ECU assembly detects a short to B+ in the front side squib RH circuit for 0.5 seconds. Front side squib RH (front seat airbag assembly RH) malfunction Front side squib RH (Front seat airbag assembly RH) After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Turn the ignition switch to ON, and wait for at least 60 seconds. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Disconnect the cable from the negative (-) auxiliary battery terminal. Check that the connectors are properly connected to the front seat airbag assembly RH and airbag ECU assembly. Disconnect the connectors from the front seat airbag assembly RH and airbag ECU assembly. Check that the terminals of the connectors are not deformed or damaged. Check that the short springs of the activation prevention mechanism of the wire harness connector are not deformed or damaged. Connect the connector to the airbag ECU assembly. Connect the red wire side of SST (resistance 2.1 Ω) to connector C. Do not forcibly insert SST into the terminals of the connector when connecting it. Insert SST straight into the terminals of the connector. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal. Disconnect the connector from the airbag ECU assembly. Check for a short to B+ in the circuit. Connect the cable to the negative (-) auxiliary battery terminal. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) auxiliary battery terminal. Connect the connectors to the front seat airbag assembly RH and airbag ECU assembly. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Never connect a tester to the front seat airbag assembly RH for measurement, as this may lead to a serious injury due to airbag deployment. Do not forcibly insert SST into the terminals of the connector when connecting it.Insert SST straight into the terminals of the connector. Codes other than DTC B002812 may be output at this time, but they are not related to this check. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Codes other than DTC B002812 may be output at this time, but they are not related to this check. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List.
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48
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67
Vehicle Interior
Vehicle Interior
When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used. Learning completes when vehicle is operated normally Use the same procedure for the RH side and LH side. The following procedure is for the LH side. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH Apply protective tape around the front door belt moulding assembly as shown in the illustration. Disengage the claws to remove the front door belt moulding assembly as shown in the illustration. When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.Learning completes when vehicle is drivenEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkFront Camera SystemDrive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.Adaptive High Beam SystemLearning completes when vehicle is operated normallyEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkPower Door Lock Control SystemBack door openerPerform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.Power Back Door SystemReset back door close positionAir Conditioning SystemAfter the ignition switch is turned to ON, the servo motor standard position is recognized.-Use the same procedure for the RH side and LH side.The following procedure is for the LH side.
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8
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23
Vehicle Interior
Vehicle Interior
Use the same procedure for LHD and RHD vehicles. The procedure listed below is for LHD vehicles. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH Remove the front door opening trim weatherstrip RH in the range shown in the illustration. REMOVE WINDSHIELD WIPER RELAY ASSEMBLY (for LHD, Auto Wiper) REMOVE TELEPHONE TRANSCEIVER ASSEMBLY (for LHD, w/ Telematics Transceiver, w/o Double Door Lock) REMOVE TELEPHONE TRANSCEIVER ASSEMBLY WITH DOUBLE LOCK DOOR CONTROL RELAY ASSEMBLY (for LHD, w/ Telematics Transceiver, w/ Double Door Lock) Disconnect the 4 connectors and remove the telephone transceiver assembly with double lock door control relay assembly. REMOVE ECU INTEGRATION BOX RH (for LHD) Remove the 2 nuts, bolt and ECU integration box RH. REMOVE ECU INTEGRATION BOX LH (for RHD) Remove the 2 nuts, bolt and ECU integration box LH. Detach the 2 claws and remove the network gateway ECU. Use the same procedure for LHD and RHD vehicles.The procedure listed below is for LHD vehicles. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Use the same procedure for the RH side and LH side. Use the same procedure for the RH side and LH side.
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12
[1345, 5374, 6348, 6646]
4
Brake
Brake
When replacing the forward recognition camera, always replace it with a new one. If a forward recognition camera which was installed to another vehicle is used, the information stored in the forward recognition camera will not match the information from the vehicle. As a result, a DTC may be stored. If the forward recognition camera has been replaced with a new one, be sure to perform Forward Recognition Camera Learning. CHECK FOR DTCs (FORWARD RECOGNITION CAMERA SYSTEM) Turn the power switch on (IG) and wait 2 seconds or more. When replacing the forward recognition camera, always replace it with a new one. If a forward recognition camera which was installed to another vehicle is used, the information stored in the forward recognition camera will not match the information from the vehicle. As a result, a DTC may be stored.If the forward recognition camera has been replaced with a new one, be sure to perform Forward Recognition Camera Learning. If the following procedure is not performed, the previously output DTC cannot be detected.Turn the power switch on (IG) and wait 2 seconds or more.
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9
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37
Vehicle Interior
Vehicle Interior
Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. REMOVE REAR NO. 1 SEAT ASSEMBLY LH Remove the rear No. 1 seat assembly LH (See page 201506 - 202106 202106 - ). REMOVE REAR SEAT UPPER RECLINING COVER LH REMOVE REAR SEATBACK LOCK STRIKER COVER LH REMOVE REAR NO. 1 SEAT INNER BELT ASSEMBLY LH Remove the bolt and inner belt, and disconnect the 3 point type belt anchor. REMOVE REAR SEAT LOCK CONTROL LEVER SUB-ASSEMBLY LH REMOVE REAR SEATBACK BOARD CARPET ASSEMBLY LH REMOVE REAR NO. 1 SEAT HEADREST SUPPORT ASSEMBLY REMOVE NO. 1 SEAT 3 POINT TYPE BELT ASSEMBLY LH Remove the nut and bolt, and then detach the 2 claws and remove the seat belt. Wear protective gloves. Sharp areas on the parts may injure your hands. Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.
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13
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41
Vehicle Interior
Vehicle Interior
Depending on the parts that are replaced during vehicle inspection or maintenance, performing initialization, registration or calibration may be needed. Refer to Precaution for Audio and Visual System. When replacing the radio and display receiver assembly, always replace it with a new one. If a radio and display receiver assembly which was installed to another vehicle is used, the following may occur: A communication malfunction DTC may be stored. The radio and display receiver assembly may not operate normally. Check that the volume is not set to "0". Check that the sound of the MirrorLink compatible smartphone can be heard. Check if sounds can be heard from the MirrorLink compatible smartphone when a MirrorLink compatible application is running and it is disconnected from the head unit. Connect the smartphone to the head unit with a MirrorLink compatible application running and check if the MirrorLink function can be used and sounds can be heard. Depending on the parts that are replaced during vehicle inspection or maintenance, performing initialization, registration or calibration may be needed. Refer to Precaution for Audio and Visual System. When replacing the radio and display receiver assembly, always replace it with a new one. If a radio and display receiver assembly which was installed to another vehicle is used, the following may occur:A communication malfunction DTC may be stored.The radio and display receiver assembly may not operate normally. Restarting the smartphone may return the application operation to normal. Restarting the smartphone may return the application operation to normal. The MirrorLink function may not start if the application is not running.
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16
[3159, 4971, 5904, 6689, 6882, 7225]
6
Audio / Visual / Telematics
Audio / Visual / Telematics
for Halogen Headlight (w/ Reverse Shift-linked Mirror): Rear combination light socket and wire sub-assembly for Halogen Headlight (w/o Reverse Shift-linked Mirror): Rear combination light socket and wire sub-assembly for LED Headlight (w/ Reverse Shift-linked Mirror): Rear combination light socket and wire sub-assembly for LED Headlight (w/o Reverse Shift-linked Mirror): Rear combination light socket and wire sub-assembly for Halogen Headlight (w/ Reverse Shift-linked Mirror): Rear combination light socket and wire sub-assembly for Halogen Headlight (w/o Reverse Shift-linked Mirror): Rear combination light socket and wire sub-assembly for LED Headlight (w/ Reverse Shift-linked Mirror): Rear combination light socket and wire sub-assembly for LED Headlight (w/o Reverse Shift-linked Mirror): Rear combination light socket and wire sub-assembly Recheck for DTCs and check that no DTCs are output. Inspect the illumination of each turn signal light. Set the headlight dimmer switch assembly to the left turn switch position. Check the operation of the turn signal lights (LH side). CHECK HARNESS AND CONNECTOR (HEADLIGHT CORD LH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (OUTER MIRROR CONTROL ECU ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (HEADLIGHT CORD LH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A110 headlight cord LH connector. Disconnect the K12 outer mirror control ECU assembly LH connector. Disconnect the R22 rear combination light socket and wire sub-assembly LH connector. Measure the resistance according to the value(s) in the table below. Measure the resistance according to the value(s) in the table below. INSPECT FRONT TURN SIGNAL LIGHT BULB SOCKET LH INSPECT FRONT TURN SIGNAL LIGHT BULB SOCKET LH Remove the front turn signal light bulb socket LH. Apply battery voltage and check the operation of the front turn signal light. REPLACE FRONT TURN SIGNAL LIGHT BULB SOCKET LH CHECK HARNESS AND CONNECTOR (OUTER MIRROR CONTROL ECU ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A110 headlight cord LH connector. Disconnect the K12 outer mirror control ECU assembly LH connector. Disconnect the R22 rear combination light socket and wire sub-assembly LH connector. Measure the resistance according to the value(s) in the table below. INSPECT SIDE TURN SIGNAL LIGHT ASSEMBLY LH INSPECT SIDE TURN SIGNAL LIGHT ASSEMBLY LH Remove the side turn signal light assembly LH. Inspect the side turn signal light assembly LH. REPLACE SIDE TURN SIGNAL LIGHT ASSEMBLY LH Disconnect the z18 outer mirror retractor LH connector. Apply battery voltage and check the operation of the side turn signal light. INSPECT OUTER MIRROR CONTROL ECU ASSEMBLY LH INSPECT OUTER MIRROR CONTROL ECU ASSEMBLY LH Remove the outer mirror control ECU assembly LH. Measure the resistance according to the value(s) in the table below. REPLACE OUTER MIRROR CONTROL ECU ASSEMBLY LH CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A110 headlight cord LH connector. Disconnect the K12 outer mirror control ECU assembly LH connector. Disconnect the R22 rear combination light socket and wire sub-assembly LH connector. Measure the resistance according to the value(s) in the table below. INSPECT REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH INSPECT REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH Remove the rear combination light socket and wire sub-assembly LH. Apply battery voltage and check the operation of the rear turn signal light. REPLACE REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH Set the headlight dimmer switch assembly to the right turn switch position. Check the operation of the turn signal lights (RH side). CHECK HARNESS AND CONNECTOR (HEADLIGHT CORD RH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (OUTER MIRROR CONTROL ECU ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (HEADLIGHT CORD RH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A112 headlight cord RH connector. Disconnect the J12 outer mirror control ECU assembly RH connector. Disconnect the Q31*1 or R21*2 rear combination light socket and wire sub-assembly RH connector. Measure the resistance according to the value(s) in the table below. Measure the resistance according to the value(s) in the table below. INSPECT FRONT TURN SIGNAL LIGHT BULB SOCKET RH INSPECT FRONT TURN SIGNAL LIGHT BULB SOCKET RH Remove the front turn signal light bulb socket RH. Apply battery voltage and check the operation of the front turn signal light. REPLACE FRONT TURN SIGNAL LIGHT BULB SOCKET RH CHECK HARNESS AND CONNECTOR (OUTER MIRROR CONTROL ECU ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A112 headlight cord RH connector. Disconnect the J12 outer mirror control ECU assembly RH connector. Disconnect the Q31*1 or R21*2 rear combination light socket and wire sub-assembly RH connector. Measure the resistance according to the value(s) in the table below. INSPECT SIDE TURN SIGNAL LIGHT ASSEMBLY RH INSPECT SIDE TURN SIGNAL LIGHT ASSEMBLY RH Remove the side turn signal light assembly RH. Inspect the side turn signal light assembly RH. REPLACE SIDE TURN SIGNAL LIGHT ASSEMBLY RH Disconnect the z19 outer mirror retractor RH connector. Apply battery voltage and check the operation of the side turn signal light. INSPECT OUTER MIRROR CONTROL ECU ASSEMBLY RH INSPECT OUTER MIRROR CONTROL ECU ASSEMBLY RH Remove the outer mirror control ECU assembly RH. Measure the resistance according to the value(s) in the table below. REPLACE OUTER MIRROR CONTROL ECU ASSEMBLY RH CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A112 headlight cord RH connector. Disconnect the J12 outer mirror control ECU assembly RH connector. Disconnect the Q31*1 or R21*2 rear combination light socket and wire sub-assembly RH connector. Measure the resistance according to the value(s) in the table below. INSPECT REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH INSPECT REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH Remove the rear combination light socket and wire sub-assembly RH. Apply battery voltage and check the operation of the rear turn signal light. REPLACE REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH Inspect the illumination of each turn signal light. Set the headlight dimmer switch assembly to the left turn switch position. Check the operation of the turn signal lights (LH side). CHECK HARNESS AND CONNECTOR (HEADLIGHT CORD LH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (OUTER MIRROR RETRACTOR LH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (HEADLIGHT CORD LH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A110 headlight cord LH connector. Disconnect the K1 outer mirror retractor LH connector. Disconnect the R22 rear combination light socket and wire sub-assembly LH connector. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (OUTER MIRROR RETRACTOR LH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A110 headlight cord LH connector. Disconnect the K1 outer mirror retractor LH connector. Disconnect the R22 rear combination light socket and wire sub-assembly LH connector. Measure the resistance according to the value(s) in the table below. INSPECT SIDE TURN SIGNAL LIGHT ASSEMBLY LH INSPECT SIDE TURN SIGNAL LIGHT ASSEMBLY LH Remove the side turn signal light assembly LH. Inspect the side turn signal light assembly LH. REPLACE SIDE TURN SIGNAL LIGHT ASSEMBLY LH Remove the outer mirror retractor LH connector. Apply battery voltage and check the operation of the side turn signal light. CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A110 headlight cord LH connector. Disconnect the K1 outer mirror retractor LH connector. Disconnect the R22 rear combination light socket and wire sub-assembly LH connector. Measure the resistance according to the value(s) in the table below. INSPECT REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH Set the headlight dimmer switch assembly to the right turn switch position. Check the operation of the turn signal lights (RH side). CHECK HARNESS AND CONNECTOR (HEADLIGHT CORD RH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (OUTER MIRROR RETRACTOR RH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (HEADLIGHT CORD RH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A112 headlight cord RH connector. Disconnect the J2 outer mirror retractor RH connector. Disconnect the Q31*1 or R21*2 rear combination light socket and wire sub-assembly RH connector. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (OUTER MIRROR RETRACTOR RH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A112 headlight cord RH connector. Disconnect the J2 outer mirror retractor RH connector. Disconnect the Q31*1 or R21*2 rear combination light socket and wire sub-assembly RH connector. Measure the resistance according to the value(s) in the table below. INSPECT SIDE TURN SIGNAL LIGHT ASSEMBLY RH INSPECT SIDE TURN SIGNAL LIGHT ASSEMBLY RH Remove the side turn signal light assembly RH. Inspect the side turn signal light assembly RH. REPLACE SIDE TURN SIGNAL LIGHT ASSEMBLY RH Remove the outer mirror retractor RH connector. Apply battery voltage and check the operation of the side turn signal light. CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A112 headlight cord RH connector. Disconnect the J2 outer mirror retractor RH connector. Disconnect the Q31*1 or R21*2 rear combination light socket and wire sub-assembly RH connector. Measure the resistance according to the value(s) in the table below. INSPECT REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH Inspect the illumination of each turn signal light. Set the headlight dimmer switch assembly to the left turn switch position. Check the operation of the turn signal lights (LH side). CHECK HARNESS AND CONNECTOR (NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (OUTER MIRROR CONTROL ECU ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A130 No. 1 headlight ECU sub-assembly LH connector. Disconnect the K12 outer mirror control ECU assembly LH connector. Disconnect the R22 rear combination light socket and wire sub-assembly LH connector. Measure the resistance according to the value(s) in the table below. INSPECT FRONT TURN SIGNAL LIGHT BULB SOCKET LH INSPECT FRONT TURN SIGNAL LIGHT BULB SOCKET LH Remove the front turn signal light bulb socket LH. Apply battery voltage and check the operation of the front turn signal light. REPLACE FRONT TURN SIGNAL LIGHT BULB SOCKET LH Measure the resistance according to the value(s) in the table below. INSPECT NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH INSPECT NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH Remove the No. 1 headlight ECU sub-assembly LH. Measure the resistance according to the value(s) in the table below. REPLACE NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH CHECK HARNESS AND CONNECTOR (OUTER MIRROR CONTROL ECU ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A130 No. 1 headlight ECU sub-assembly LH connector. Disconnect the K12 outer mirror control ECU assembly LH connector. Disconnect the R22 rear combination light socket and wire sub-assembly LH connector. Measure the resistance according to the value(s) in the table below. INSPECT SIDE TURN SIGNAL LIGHT ASSEMBLY LH CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A130 No. 1 headlight ECU sub-assembly LH connector. Disconnect the K12 outer mirror control ECU assembly LH connector. Disconnect the R22 rear combination light socket and wire sub-assembly LH connector. Measure the resistance according to the value(s) in the table below. INSPECT REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH Set the headlight dimmer switch assembly to the right turn switch position. Check the operation of the turn signal lights (RH side). CHECK HARNESS AND CONNECTOR (NO. 1 HEADLIGHT ECU SUB-ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (OUTER MIRROR CONTROL ECU ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (NO. 1 HEADLIGHT ECU SUB-ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A103 No. 1 headlight ECU sub-assembly RH connector. Disconnect the J12 outer mirror control ECU assembly RH connector. Disconnect the Q31*1 or R21*2 rear combination light socket and wire sub-assembly RH connector. Measure the resistance according to the value(s) in the table below. INSPECT FRONT TURN SIGNAL LIGHT BULB SOCKET RH INSPECT FRONT TURN SIGNAL LIGHT BULB SOCKET RH Remove the front turn signal light bulb socket RH. Apply battery voltage and check the operation of the front turn signal light. REPLACE FRONT TURN SIGNAL LIGHT BULB SOCKET RH Measure the resistance according to the value(s) in the table below. INSPECT NO. 1 HEADLIGHT ECU SUB-ASSEMBLY RH INSPECT NO. 1 HEADLIGHT ECU SUB-ASSEMBLY RH Remove the No. 1 headlight ECU sub-assembly RH. Measure the resistance according to the value(s) in the table below. REPLACE NO. 1 HEADLIGHT ECU SUB-ASSEMBLY RH CHECK HARNESS AND CONNECTOR (OUTER MIRROR CONTROL ECU ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A103 No. 1 headlight ECU sub-assembly RH connector. Disconnect the J12 outer mirror control ECU assembly RH connector. Disconnect the Q31*1 or R21*2 rear combination light socket and wire sub-assembly RH connector. Measure the resistance according to the value(s) in the table below. INSPECT SIDE TURN SIGNAL LIGHT ASSEMBLY RH CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A103 No. 1 headlight ECU sub-assembly RH connector. Disconnect the J12 outer mirror control ECU assembly RH connector. Disconnect the Q31*1 or R21*2 rear combination light socket and wire sub-assembly RH connector. Measure the resistance according to the value(s) in the table below. INSPECT REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH Inspect the illumination of each turn signal light. Set the headlight dimmer switch assembly to the left turn switch position. Check the operation of the turn signal lights (LH side). CHECK HARNESS AND CONNECTOR (NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (OUTER MIRROR RETRACTOR LH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (NO. 1 HEADLIGHT ECU SUB-ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A130 No. 1 headlight ECU sub-assembly LH connector. Disconnect the K1 outer mirror retractor LH connector. Disconnect the R22 rear combination light socket and wire sub-assembly LH connector. Measure the resistance according to the value(s) in the table below. INSPECT FRONT TURN SIGNAL LIGHT BULB SOCKET LH CHECK HARNESS AND CONNECTOR (OUTER MIRROR RETRACTOR LH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A130 No. 1 headlight ECU sub-assembly LH connector. Disconnect the K1 outer mirror retractor LH connector. Disconnect the R22 rear combination light socket and wire sub-assembly LH connector. Measure the resistance according to the value(s) in the table below. INSPECT SIDE TURN SIGNAL LIGHT ASSEMBLY LH CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A130 No. 1 headlight ECU sub-assembly LH connector. Disconnect the K1 outer mirror retractor LH connector. Disconnect the R22 rear combination light socket and wire sub-assembly LH connector. Measure the resistance according to the value(s) in the table below. INSPECT REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY LH Set the headlight dimmer switch assembly to the right turn switch position. Check the operation of the turn signal lights (RH side). CHECK HARNESS AND CONNECTOR (NO. 1 HEADLIGHT ECU SUB-ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (OUTER MIRROR RETRACTOR RH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (NO. 1 HEADLIGHT ECU SUB-ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A103 No. 1 headlight ECU sub-assembly RH connector. Disconnect the J2 outer mirror retractor RH connector. Disconnect the Q31*1 or R21*2 rear combination light socket and wire sub-assembly RH connector. Measure the resistance according to the value(s) in the table below. INSPECT FRONT TURN SIGNAL LIGHT BULB SOCKET RH CHECK HARNESS AND CONNECTOR (OUTER MIRROR RETRACTOR RH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A103 No. 1 headlight ECU sub-assembly RH connector. Disconnect the J2 outer mirror retractor RH connector. Disconnect the Q31*1 or R21*2 rear combination light socket and wire sub-assembly RH connector. Measure the resistance according to the value(s) in the table below. INSPECT SIDE TURN SIGNAL LIGHT ASSEMBLY RH CHECK HARNESS AND CONNECTOR (REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH - COMBINATION METER ASSEMBLY AND BODY GROUND) Disconnect the G195 combination meter assembly connector. Disconnect the A103 No. 1 headlight ECU sub-assembly RH connector. Disconnect the J2 outer mirror retractor RH connector. Disconnect the Q31*1 or R21*2 rear combination light socket and wire sub-assembly RH connector. Measure the resistance according to the value(s) in the table below. INSPECT REAR COMBINATION LIGHT SOCKET AND WIRE SUB-ASSEMBLY RH Inspect the bulbs for circuits related to this system before performing the following inspection procedure.
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Vehicle Interior
Vehicle Interior
Depending on the parts that are replaced during vehicle inspection or maintenance, performing initialization, registration or calibration may be needed. Refer to Precaution for Audio and Visual System. When replacing the radio and display receiver assembly, always replace it with a new one. If a radio and display receiver assembly which was installed to another vehicle is used, the following may occur: A communication malfunction DTC may be stored. The radio and display receiver assembly may not operate normally. Recheck for DTCs and check that no DTCs are output. Depending on the parts that are replaced during vehicle inspection or maintenance, performing initialization, registration or calibration may be needed. Refer to Precaution for Audio and Visual System. 201905 - 202007 202007 - When replacing the radio and display receiver assembly, always replace it with a new one. If a radio and display receiver assembly which was installed to another vehicle is used, the following may occur:A communication malfunction DTC may be stored.The radio and display receiver assembly may not operate normally.
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10
[168, 245, 1061, 1730, 3159, 3410, 4002, 4127, 4971, 5904, 6007, 6312, 6689, 6874, 7942]
15
Audio / Visual / Telematics
Audio / Visual / Telematics
REMOVE INSTRUMENT PANEL FINISH PANEL END LH REMOVE NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION REMOVE INSTRUMENT PANEL FINISH PANEL END RH REMOVE NO. 1 INSTRUMENT PANEL FINISH PANEL CUSHION REMOVE LOWER CONSOLE PANEL SUB-ASSEMBLY (for Manual Transmission) REMOVE LOWER CONSOLE PANEL SUB-ASSEMBLY (for Automatic Transmission, w/o Module Switch) REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (for Automatic Transmission, w/ Module Switch) REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY REMOVE FRONT NO. 2 CONSOLE BOX INSERT REMOVE NO. 1 CONSOLE BOX DUCT (for Single Air Conditioning System) Disconnect the connector and remove the rear console end panel sub-assembly. Detach the 3 claws and remove the center floor carpet cover RH. Remove the 7 bolts and 2 screws. Remove the 2 bolts and disconnect the 2 cooler pipes. Disconnect the connector and remove the cooling box assembly.
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11
[5028, 6211, 6526, 6965, 10284, 10448]
6
Drivetrain
Drivetrain
Check that the voice guidance settings are not off. Check that sound can be heard from a front speaker. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE When replacing the navigation receiver assembly, it is necessary to perform the vehicle contract setting for Connected Services (w/ Connected Services Function).
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3
[2655]
1
Audio / Visual / Telematics
Audio / Visual / Telematics
Check the battery for damage and deformation. If severe damage, deformation or leakage is found, replace the battery. Check the electrolyte quantity of each cell. If the electrolyte quantity is below the lower line, replace the battery. If the electrolyte quantity is above the lower line, check the battery voltage when cranking the engine. If the voltage is below 9.6 V, recharge or replace the battery. If the electrolyte quantity is below the lower line, add distilled water to each cell. Then, recharge the battery and check the electrolyte's specific gravity. If the electrolyte quantity is above the lower line, check the battery voltage when cranking the engine. If the voltage is below 9.6 V, recharge or replace the battery. Turn the ignition switch off and turn on the headlights for 20 to 30 seconds. This removes the surface charge from the battery. Measure the battery voltage between the negative (-) and positive (+) terminals of the battery. If the voltage is less than the specification, recharge the battery. Check that the battery terminals are not loose or corroded. If the terminals are corroded, clean the terminals. Measure the resistance of the and fuses. If the result is not as specified, replace the fuses. Check that the wiring is in good condition. Listen for abnormal noises from the generator. Check that no abnormal noises are heard from the generator while the engine is running. Turn the ignition switch to ON. Check that the charge warning light comes on. Start the engine and check that the light goes off. If the light does not operate as specified, troubleshoot the charge warning light circuit. Connect a voltmeter and ammeter to the charging circuit as follows. Disconnect the wire from terminal B of the generator, and then connect it to the negative (-) lead of an ammeter. Connect the positive (+) lead of the ammeter to terminal B of the generator. Connect the positive (+) lead of a voltmeter to the positive (+) terminal of the battery. Ground the negative (-) lead of the voltmeter. Maintain the engine speed at 2000 rpm and check the reading on the ammeter and voltmeter. If the voltmeter reading is higher than the standard voltage, replace the generator assembly. With the engine running at 2000 rpm, turn the high beam headlights on and turn the heater blower switch to the HI position. If the ammeter reading is below the standard current, repair the generator. Measure the resistance according to the value(s) in the table below. If the battery is weak or if the engine is difficult to start, perform the following procedures. Before checking the battery voltage, turn off all the electrical systems (headlights, blower motor, rear defogger, etc.). Before checking the battery voltage, turn off all the electrical systems (headlights, blower motor, rear defogger, etc.). If the battery is not fully charged, the ammeter reading will sometimes be higher than the standard current. If the battery is fully charged, the indication will sometimes be less than the standard current. If this is the case, add more electrical load (operate the wipers, rear window defogger, etc.) and check the reading on the ammeter again.
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42
[93, 780, 5681, 9666, 10348]
5
Vehicle Exterior
Vehicle Exterior
Skid control ECU (brake booster with master cylinder assembly) While the vehicle speed is 36 km/h (22 mph) or more and the dynamic radar cruise control system is operating, the hybrid vehicle control ECU continuously receives a communication cut-off signal from the skid control ECU (brake booster with master cylinder assembly) for approximately 1 second or more. While the vehicle speed is 5 km/h (3 mph) or more and the dynamic radar cruise control system is operating, the hybrid vehicle control ECU continuously receives a communication cut-off signal from the skid control ECU (brake booster with master cylinder assembly) for approximately 1 second or more. Skid control ECU (brake booster with master cylinder assembly) While the vehicle speed is 36 km/h (22 mph) or more and the dynamic radar cruise control system is operating, a communication error between the driving support ECU assembly and hybrid vehicle control ECU is detected for 1 second or more. While the vehicle speed is 5 km/h (3 mph) or more and the dynamic radar cruise control system is operating, a communication error between the driving support ECU assembly and hybrid vehicle control ECU is detected for 1 second or more. Make sure that the DTC detection conditions are met. Turn the dynamic radar cruise control system on using the cruise control main switch (ON/OFF button). w/ Full-speed range following function: Drive the vehicle at 5 km/h (3 mph) or more for 5 seconds or more. w/o Full-speed range following function: Drive the vehicle at 36 km/h (22 mph) or more for 5 seconds or more. If the detection conditions are not met, the system cannot detect the malfunction.Turn the power switch on (IG).Turn the dynamic radar cruise control system on using the cruise control main switch (ON/OFF button).w/ Full-speed range following function: Drive the vehicle at 5 km/h (3 mph) or more for 5 seconds or more.w/o Full-speed range following function: Drive the vehicle at 36 km/h (22 mph) or more for 5 seconds or more.
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9
[394, 2539, 3655, 10820]
4
Engine / Hybrid System
Engine / Hybrid System
When replacing the forward recognition camera, replace it with a new one. If a forward recognition camera which was installed to another vehicle is used, the information stored in the forward recognition camera will not match the information from the vehicle and a DTC may be stored. When the forward recognition camera is replaced with a new one or the windshield glass is replaced or removed/installed, make sure to perform beam axis adjustment for the forward recognition camera and clear the vehicle control history for each system. When replacing the meter circuit plate (combination meter assembly), always replace it with a new one. If a meter circuit plate (combination meter assembly) which was installed to another vehicle is used, the information stored in it will not match the information from the vehicle and a DTC may be stored. If no problem symptoms are found when a DTC is output in the DTC check on the lane tracing assist system, check each symptom by checking the suspected areas in the order they are listed. Before performing failure diagnosis according to the following inspection points, check the forward recognition camera system power source circuit fuses and relays. When replacing the forward recognition camera, replace it with a new one. If a forward recognition camera which was installed to another vehicle is used, the information stored in the forward recognition camera will not match the information from the vehicle and a DTC may be stored.When the forward recognition camera is replaced with a new one or the windshield glass is replaced or removed/installed, make sure to perform beam axis adjustment for the forward recognition camera and clear the vehicle control history for each system.Forward recognition camera adjustment can be performed by using either One Time Recognition or Sequential Recognition. When clearing vehicle control history, refer to the following links:One time recognition: Sequential recognition: When replacing the meter circuit plate (combination meter assembly), always replace it with a new one. If a meter circuit plate (combination meter assembly) which was installed to another vehicle is used, the information stored in it will not match the information from the vehicle and a DTC may be stored. Forward recognition camera adjustment can be performed by using either One Time Recognition or Sequential Recognition. When clearing vehicle control history, refer to the following links:One time recognition: Sequential recognition: If no problem symptoms are found when a DTC is output in the DTC check on the lane tracing assist system, check each symptom by checking the suspected areas in the order they are listed.Before performing failure diagnosis according to the following inspection points, check the forward recognition camera system power source circuit fuses and relays. Forward recognition camera adjustment can be performed by using either One Time Recognition or Sequential Recognition. Forward recognition camera adjustment can be performed by using either One Time Recognition or Sequential Recognition.
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15
[118, 516, 734, 928, 967, 1519, 1882, 1933, 4170, 4220, 4686, 4799, 5989, 6353, 7302, 7448, 7678, 7792, 8145, 8201, 8809, 8875, 8921, 9042, 9049, 9999, 10072, 10647, 10921]
29
Vehicle Interior
Vehicle Interior
Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. Attach the 4 claws to install the No. 2 combination switch assembly (VSC OFF switch). Attach the 2 claws to install the VSC OFF switch. INSTALL INSTRUMENT PANEL FINISH PANEL END LH INSTALL INSTRUMENT PANEL FINISH PANEL END RH Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.
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6
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30
Suspension
Suspension
Use the same procedure for the RH and LH sides. The procedure listed below is for the LH side. When removing the window frame moulding, heat the vehicle body and window frame moulding using a heat light. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH REMOVE NO. 2 DOOR INSIDE HANDLE BEZEL LH REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH REMOVE FRONT DOOR SERVICE HOLE COVER LH REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH Detach the 3 clips and remove the upper part of the front door weatherstrip so that the moulding can be removed. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING LH Remove the door window frame moulding clip. Put protective tape around the front door rear window frame moulding. Using a moulding remover, detach the clip and remove the double-sided tape to remove the front door rear window frame moulding. Use the same procedure for the RH and LH sides.The procedure listed below is for the LH side.When removing the window frame moulding, heat the vehicle body and window frame moulding using a heat light.StandardItemTemperatureVehicle Body40 to 60°C (104 to 140°F)Window Frame Moulding20 to 30°C (68 to 86°F) Do not heat the vehicle body or window frame moulding excessively. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - ).
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12
[132, 919, 1494, 1524, 1766, 1853, 3584, 3910, 4363, 5813, 6650, 7411, 9273, 10875]
14
Vehicle Interior
Vehicle Interior
When replacing the tire pressure warning ECU and receiver, first use the GTS to record all of the current IDs and registered tires with transmitters (4 or 5 tires) of the tire pressure warning valve and transmitter registered to the tire pressure warning ECU and receiver. It is necessary to perform initialization 201708 - 201708 - 202106 202106 - after registration of the transmitter IDs into the tire pressure warning ECU and receiver if the ECU and/or one of the valve and transmitters has been replaced. Set the tire pressure to the specified value. 201708 - 202008 202008 - 202106 202106 - Enter the following menus: Chassis / Tire Pressure Monitor / Data List. Display the "ID Tire Inflation Pressure" value for each wheel using the GTS. Rapidly reduce the tire pressure for each wheel at least 40 kPa (0.4 kg/cm2, 5.8 psi) within 30 seconds. If the "ID Tire Inflation Pressure" value displayed on the GTS does not change, the tire pressure warning valve and transmitter corresponding to the unchanged "ID Tire Inflation Pressure" value was the cause of the output DTC. Identify the malfunctioning tire pressure warning valve and transmitter by repeatedly decreasing the tire pressure for each tire. Record which "ID Tire Inflation Pressure" value corresponds to each tire. If N/A is displayed, data has not been received.* It may take a few minutes until the values are displayed. If the values are not displayed after a few minutes, perform troubleshooting according to the inspection procedure for DTCs C2121 to C2124 (C2121 to C2125: w/ Spare Tire). The wheel position cannot be determined from ID1 through ID4 or ID1 through ID5 (w/ Spare Tire) on the Data List. It may take a few minutes until the values are displayed. When an "ID Tire Inflation Pressure" value has not changed, reset the tire pressure to the appropriate specified value and rotate the tire 90 to 270 degrees. Then rapidly release the tire pressure and recheck the value. After confirming that the "ID Tire Inflation Pressure" value for one tire has changed, repeat this procedure for each tire. Identify the transmitter that corresponds to the DTC. When all of the "ID Tire Inflation Pressure" value has changed, identify the malfunctioning tire pressure warning valve and transmitter using the recorded ID numbers and output DTCs. REPLACE TIRE PRESSURE WARNING VALVE AND TRANSMITTER REPLACE TIRE PRESSURE WARNING VALVE AND TRANSMITTER Replace the identified tire pressure warning valve and transmitter with a new one. Before installing a new tire pressure warning valve and transmitter, read and write down its transmitter ID. The IDs for the tire pressure warning valve and transmitters which are not replaced should be checked using the GTS and recorded. Enter the following menus: Chassis / Tire Pressure Monitor / Data List. Check the values by referring to the table below. If N/A is displayed, data has not been received.* It may take a few minutes until the values are displayed. The wheel position cannot be determined from ID1 through ID4 or ID1 through ID5 (w/ Spare Tire) on the Data List. When an "ID Tire Inflation Pressure" value has not changed, reset the tire pressure to the appropriate specified value and rotate the tire 90 to 270 degrees. Then rapidly release the tire pressure and recheck the value. REPLACE TIRE PRESSURE WARNING ECU AND RECEIVER It is necessary to perform the following procedure to identify the tire pressure warning valve and transmitter that is malfunctioning because it cannot be identified by the output DTC. When replacing the tire pressure warning ECU and receiver, first use the GTS to record all of the current IDs and registered tires with transmitters (4 or 5 tires) of the tire pressure warning valve and transmitter registered to the tire pressure warning ECU and receiver.It is necessary to perform initialization 201708 - 201708 - 202106 202106 - after registration of the transmitter IDs into the tire pressure warning ECU and receiver if the ECU and/or one of the valve and transmitters has been replaced. Identify the malfunctioning tire pressure warning valve and transmitter by repeatedly decreasing the tire pressure for each tire.Record which "ID Tire Inflation Pressure" value corresponds to each tire. It may take a few minutes until the values are displayed. If the values are not displayed after a few minutes, perform troubleshooting according to the inspection procedure for DTCs C2121 to C2124 (C2121 to C2125: w/ Spare Tire). 201708 - 202106 202106 - The wheel position cannot be determined from ID1 through ID4 or ID1 through ID5 (w/ Spare Tire) on the Data List. It may take a few minutes until the values are displayed.When an "ID Tire Inflation Pressure" value has not changed, reset the tire pressure to the appropriate specified value and rotate the tire 90 to 270 degrees. Then rapidly release the tire pressure and recheck the value. Before installing a new tire pressure warning valve and transmitter, read and write down its transmitter ID.The IDs for the tire pressure warning valve and transmitters which are not replaced should be checked using the GTS and recorded. It may take a few minutes until the values are displayed.The wheel position cannot be determined from ID1 through ID4 or ID1 through ID5 (w/ Spare Tire) on the Data List.When an "ID Tire Inflation Pressure" value has not changed, reset the tire pressure to the appropriate specified value and rotate the tire 90 to 270 degrees. Then rapidly release the tire pressure and recheck the value.
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40
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24
Power Source / Network
Power Source / Network
Use the same procedure for the RH and LH sides. The procedure listed below is for the LH side. REMOVE NO. 2 DOOR INSIDE HANDLE BEZEL LH REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY Detach the 2 claws and remove the rear power window regulator switch assembly. Use the same procedure for the RH and LH sides.The procedure listed below is for the LH side.
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5
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48
Vehicle Interior
Vehicle Interior
When replacing the forward recognition camera, always replace it with a new one. If a forward recognition camera which was installed to another vehicle is used, the information stored in the forward recognition camera will not match the information from the vehicle. As a result, a DTC may be stored. If the forward recognition camera has been replaced with a new one, be sure to perform Recognition Camera/Target Position Memory and Recognition Camera Axis Adjust. CHECK FOR DTCs (LANE DEPARTURE ALERT SYSTEM) Make sure that the DTC detection conditions are met. PERFORM FORWARD RECOGNITION CAMERA OPTICAL AXIS ADJUSTMENT PERFORM FORWARD RECOGNITION CAMERA OPTICAL AXIS ADJUSTMENT CHECK FOR DTCs (LANE DEPARTURE ALERT SYSTEM) CHECK FOR DTCs (LANE DEPARTURE ALERT SYSTEM) Make sure that the DTC detection conditions are met. When replacing the forward recognition camera, always replace it with a new one. If a forward recognition camera which was installed to another vehicle is used, the information stored in the forward recognition camera will not match the information from the vehicle. As a result, a DTC may be stored.If the forward recognition camera has been replaced with a new one, be sure to perform Recognition Camera/Target Position Memory and Recognition Camera Axis Adjust. If the conditions are not met, the system cannot detect the malfunction. If the conditions are not met, the system cannot detect the malfunction.
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11
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34
Vehicle Interior
Vehicle Interior
Clean the cylinder of the front disc brake cylinder, the piston seal (2) and the front disc brake pistons (3) and dry with compressed air. Check the cylinder of the front disc brake cylinder (4), the piston seal (2), the front disc brake pistons (3) and the flange surfaces for damage, if necessary, replace the front disc brake cylinder (4). Lightly coat the cylinder of the front disc brake cylinder (4), the piston seal (2) and the front disc brake pistons (3) with Syntheso Glep 1 Lubricating Grease. Install piston seal (1) into the front disc brake cylinder (2). Slide cylinder boot (1) onto the front disc brake pistons (2). Press in the front disc brake piston (2) into the cylinder of the front disc brake cylinder. In this process, the front disc brake pistons (2) must not tilt. Insert cylinder boot (1) into the respective annular groove (2) of the front disc brake piston. Evenly push the cylinder boots (1) into the respective groove (3) in the direction of arrow on the front disc brake cylinder up to the limit position. To guarantee that the cylinder boots (1) fit perfectly: Keep the areas between the cylinder boots (1) and the front disc brake cylinder dry. The areas between the cylinder boots (1) and the front disc brake cylinder must not come in contact with the lubricating grease or brake fluid. Any processing of the cylinder of the front disc brake cylinder (4) and the front disc brake brake piston (3) is not allowed. To guarantee that the cylinder boots (1) fit perfectly:Keep the areas between the cylinder boots (1) and the front disc brake cylinder dry.The areas between the cylinder boots (1) and the front disc brake cylinder must not come in contact with the lubricating grease or brake fluid.
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13
[3369, 3440, 3779, 4603, 6432, 7475, 9635, 10196, 10682, 10801]
10
Vehicle Interior
Vehicle Interior
INSTALL REAR BLOWER WITH FAN MOTOR SUB-ASSEMBLY Install the rear blower with fan motor with the 3 screws. Install the bracket with the 3 screws and attach the clamp. INSTALL REAR QUARTER TRIM PANEL ASSEMBLY RH INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH INSTALL ASSIST GRIP SUB-ASSEMBLY (w/ Rear No. 2 Seat) INSTALL ASSIST GRIP PLUG (w/ Rear No. 2 Seat) INSTALL FRONT DECK SIDE TRIM COVER RH (w/ Tonneau Cover) INSTALL NO. 1 TONNEAU COVER HOLDER CAP (w/o Tonneau Cover) INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK INSTALL REAR NO. 1 LAP BELT OUTER ANCHOR COVER SEAT INSTALL REAR FLOOR CARPET ASSEMBLY (w/o Rear No. 2 Seat) INSTALL FLOOR SIDE RAIL RH (w/ Deck Rail) INSTALL FLOOR SIDE RAIL LH (w/ Deck Rail) INSTALL REAR FLOOR MAT REAR SUPPORT PLATE (w/o Rear No. 2 Seat) INSTALL NO. 1 DECK BOARD SUB-ASSEMBLY (w/o Rear No. 2 Seat) INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER (w/o Rear No. 2 Seat) INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH INSTALL QUARTER SCUFF PLATE RH (w/ Rear No. 2 Seat) INSTALL REAR NO. 1 FLOOR STEP COVER (w/ Rear No. 2 Seat) for 60/40 Split Double-folding Seat Type LH Side: for 60/40 Split Double-folding Seat Type RH Side: When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.
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16
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9
Suspension
Suspension
Thoroughly clean all parts to be assembled. Before installing the parts, apply new engine oil to all sliding and rotating surfaces. Replace all gaskets, O-rings and oil seals with new ones. Using a dial indicator, measure the thrust clearance while moving the connecting rod back and forth. If the thrust clearance is more than the maximum, replace the connecting rod assembly. If necessary, replace the crankshaft. Check the matchmarks on the connecting rod and cap to ensure correct reassembly. Remove the 2 connecting rod cap nuts. Using a plastic-faced hammer, lightly tap the connecting rod bolts and lift off the connecting rod cap. Cover the connecting rod bolts with a short piece of hose to protect the crankshaft from damage. Check the crank pin and bearing for pitting and scratches. If the crank pin or bearing is damaged, replace the bearings. If necessary, grind or replace the crankshaft. Lay a strip of Plastigage across the crank pin. Place the connecting rod cap on the connecting rod. Match the numbered connecting rod cap with the connecting rod. Install the connecting rod cap with the front mark facing forward. Install the connecting rod cap with the 2 nuts. Apply a light of engine oil to the threads and under the heads of the connecting rod cap nuts. Install and alternately tighten the nuts of the connecting rod cap in several passes. Mark the front of the connecting rod cap nuts with paint. Retighten the connecting rod cap nuts 90° as shown step 1. Check that the painted marks are now at a 90° angle to the front. Remove the 2 nuts, connecting rod cap and lower bearing. Measure the Plastigage at its widest point. If the oil clearance is more than the maximum, replace the bearings. If necessary, grind or replace the crankshaft. If using a standard bearing, replace it with one having the same number marked on the connecting rod cap. There are 3 sizes of standard bearings, marked 1, 2 and 3 accordingly. Perform the inspection above for each crank pin. Using a ridge reamer, remove all the carbon from the top of the cylinder. Cover the connecting rod bolts with a short piece of hose to protect the crankshaft from damage. Push the piston, connecting rod and upper bearing out through the top of the cylinder block. Keep the bearings, connecting rod and cap together. Arrange the piston and connecting rod assemblies in the correct order. Check the fitting condition between the piston and piston pin. Try to move the piston back and forth on the piston pin. If any movement is felt, replace the piston and pin with a new piston and a set. Using a piston ring expander, remove the 2 piston rings. Remove the oil ring and coil by hand. Disconnect the connecting rod from the piston. Using snap ring pliers, remove the 2 snap rings from the piston. Gradually heat the piston to approximately 60°C (140°F). Using a plastic-faced hammer and brass bar, lightly tap out the piston pin and remove the connecting rod. The piston and pin are a matched set. Arrange the pistons, pins, rings, connecting rods and bearings in the correct order. Using a dial indicator, measure the thrust clearance while prying the crankshaft back and forth with a screwdriver. If the thrust clearance is more than the maximum, replace the thrust washers as a set. Uniformly loosen and remove the 10 crankshaft bearing cap bolts in several passes, in the sequence shown. Using the removed crankshaft bearing cap bolts, pry the cap back and forth, and remove the crankshaft bearing caps, lower bearings and lower thrust washers (No. 3 crankshaft bearing cap only). Keep the lower bearing and crankshaft bearing caps together. Be sure to organize the bearing caps and lower thrust washers in sure a way that they an be reinstalled exactly as before. Remove the 4 check valves and oil nozzles. Using a 6 mm hexagon socket wrench, remove the oil orifice. REMOVE CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY Remove the water drain cock from the cylinder block. Thoroughly clean all parts to be assembled.Before installing the parts, apply new engine oil to all sliding and rotating surfaces.Replace all gaskets, O-rings and oil seals with new ones. Keep the lower bearing installed to the connecting rod cap. The connecting rod cap nuts are tightened in 2 progressive steps.If any connecting rod bolt is broken or deformed replace it. Do not turn the crankshaft. Keep the bearings, connecting rod and cap together.Arrange the piston and connecting rod assemblies in the correct order. Be sure to organize the removed piston rings in such a way that they can reinstalled exactly as before. Arrange the piston rings in the correct order. The piston and pin are a matched set.Arrange the pistons, pins, rings, connecting rods and bearings in the correct order. Keep the lower bearing and crankshaft bearing caps together.Be sure to organize the bearing caps and lower thrust washers in sure a way that they an be reinstalled exactly as before. It is not necessary to remove a No. 1 taper screw plug unless it is being replaced. If a stud bolt is deformed or the threads are damaged, replace it.
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68
[3721, 7884, 9858]
3
Engine / Hybrid System
Engine / Hybrid System
To unlock/lock or disconnect/connect the fuel line with double locking clutch, no tool may be used. Observe the following instruction to unlock snap fastener (1) of the fuel line. Press in locks (1) and (2) in direction of arrow. Disconnect fuel lines (1) and (2) in direction of arrows. Unlock and pull off the snap fasteners (1). Unscrew the screws (1) and remove the charcoal canister sub-assembly (2). To unlock/lock or disconnect/connect the fuel line with double locking clutch, no tool may be used.Observe the following instruction to unlock snap fastener (1) of the fuel line.A526874Press in locks (1) and (2) in direction of arrow.A526875Disconnect fuel lines (1) and (2) in direction of arrows.A526876
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7
[3635, 4810, 5447, 6387, 7334]
5
Vehicle Interior
Vehicle Interior
Remove the 2 screws and disconnect the 2 transmission shift switch assemblies. Disconnect the 3 guides and remove the No. 1 switch wire from the steering wheel assembly. Cut the 2 cable ties and disconnect the No. 1 switch wire and 2 transmission shift switch assemblies. Disconnect the 2 No. 1 switch wire connectors and remove the 2 transmission shift switch assemblies. Be sure to read precaution thoroughly before servicing.B473126 When the cable is disconnected/reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.Learning completes when vehicle is drivenEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkLane departure alert systemDrive the vehicle straight ahead at 40 km/h (25 mph) or more for 10 seconds or more.Pre-collision systemLighting system (EXT) (for LED Headlight)Stop and start systemDrive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)Vehicle stability control system (for Hydraulic brake booster)Drive the vehicle straight ahead at 40 km/h (25 mph) or more for at least 10 seconds.
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9
[833, 2093, 3631, 4493, 4523, 4831, 6370, 6435, 6974, 7453, 8318, 10401, 10567]
13
Engine / Hybrid System
Engine / Hybrid System
Use the same procedure for the RH and LH sides. The procedure listed below is for the LH side. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201708 - 201806 201806 - 202008). REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH Partially remove the front door opening trim weatherstrip so that the deck trim side panel assembly LH can be removed (See page ). REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) REMOVE REAR FLOOR MAT REAR SUPPORT PLATE REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK REMOVE NO. 1 TONNEAU COVER HOLDER CAP (w/ o Tonneau Cover) REMOVE FRONT DECK SIDE TRIM COVER (w/ Tonneau Cover) REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH Remove the bolt and floor anchor of the front seat outer belt assembly LH. Remove the bolt and floor anchor of the rear No. 1 seat outer belt assembly LH. Remove the 3 bolts and 2 screws. Detach the 9 claws and 12 clips and remove the deck trim side panel assembly LH. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY LH REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH Remove the nut and shoulder anchor of the front seat outer belt assembly LH. Disconnect the pretensioner connector as shown in the illustration. Remove the bolt and front seat outer belt assembly LH. REMOVE FRONT SHOULDER BELT ANCHOR ADJUSTER ASSEMBLY Remove the 2 bolts and front shoulder belt anchor adjuster assembly. Use the same procedure for the RH and LH sides.The procedure listed below is for the LH side. Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page ).When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201708 - 201806 201806 - 202008).
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21
[625, 1013, 1252, 2197, 2455, 2555, 4554, 6083, 6384, 7417, 7822, 8099, 9254]
13
Audio / Visual / Telematics
Audio / Visual / Telematics
Enter the following menus: Chassis / PPS / Data List. According to the display on the GTS, read the Data List. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not.
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7
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44
Vehicle Interior
Vehicle Interior
Secure the fuel tank breather valve (4) to the holder (3). Connect and lock the tank ventilation lines (1). Make sure you can hear the tank ventilation lines (1) engage.
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3
[143, 1857]
2
Engine / Hybrid System
Engine / Hybrid System
Open or short in fuel pressure sensor circuit Open or short in fuel pressure sensor circuit Open or short in fuel pressure sensor circuit Open or short in fuel pressure sensor circuit Check Common Rail Pressure and compare it to Target Common Rail Pressure in the Data List by entering the following menus: Powertrain / Engine and ECT / Data List / Common Rail Pressure, Target Common Rail Pressure. Under stable conditions, the difference between Common Rail Pressure and Target Common Rail Pressure is 5000 kPa or less. For more information on the fuel pressure sensor and common rail system, refer to System Description (See page ). If DTC P0087 is stored, the following symptoms may appear: Lack of power due to accelerator restriction performed by fail-safe function If DTC P0190, P0192 and/or P0193 is stored, the following symptom may appear: Lack of power due to accelerator restriction performed by fail-safe function If DTC P0190, P0192 and/or P0193 is stored, "Common Rail Pressure" always displays 0 kPa or 240000 kPa. Under normal conditions, the internal fuel pressure of the common rail assembly usually fluctuates by 1000 to 2000 kPa (10 to 20 kgf/cm2, 145 to 290 psi) even when driving conditions are constant. This DTC is stored if there is no fluctuation of the fuel pressure. The internal fuel pressure is approximately 30000 to 50000 kPa (306 to 510 kgf/cm2, 4350 to 7250 psi) when idling, and it increases to approximately 80000 to 110000 kPa (816 to 1122 kgf/cm2, 11600 to 15950 psi) when running the engine at 3000 rpm. If this DTC is stored, the ECM enters fail-safe mode and limits engine power. The ECM continues operating in fail-safe mode until the engine switch off. The diagram below indicates that fuel pressure rises as engine speed increases, but for the malfunction indicated by this DTC, that does not happen. Even if the system is normal, DTCs may be stored due to a drop in the fuel pressure after running out of fuel, etc. If DTCs P0087 and P1603 are both stored, clear these DTCs and perform a DTC check again. Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. REPLACE COMMON RAIL ASSEMBLY (FUEL PRESSURE SENSOR) Measure the voltage according to the value(s) in the table below. INSPECT FUEL PRESSURE SENSOR (PCR1, PCR2 VOLTAGE) INSPECT FUEL PRESSURE SENSOR (PCR1, PCR2 VOLTAGE) Measure the voltage according to the value(s) in the table below. Turn the engine switch off for 30 seconds or more. Turn the engine switch on (IG) for 1 second or more. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Measure the voltage according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM) CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM) Measure the resistance according to the value(s) in the table below. Measure the resistance according to the value(s) in the table below. REPLACE COMMON RAIL ASSEMBLY (FUEL PRESSURE SENSOR) CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Repair or replace the harness or connector. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED REPLACE COMMON RAIL ASSEMBLY (FUEL PRESSURE SENSOR) Replace the common rail assembly (See page ). Bleed the air from the fuel system (See page ). CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Turn the engine switch off for 30 seconds or more. Let the engine idle for 60 seconds, and then quickly increase the engine speed to 2500 rpm repeatedly for 30 seconds. Confirm that the DTC is not output again. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input DTC P0087, P0190, P0192 and/or P0193. Check that STATUS is NORMAL. If STATUS is INCOMPLETE or N/A, increase the idling time. Trouble areas are related to the electrical system only (pumps are not involved) Trouble areas are related to the electrical system only (pumps are not involved) Trouble areas are related to the electrical system only (pumps are not involved) Check Common Rail Pressure and compare it to Target Common Rail Pressure in the Data List by entering the following menus: Powertrain / Engine and ECT / Data List / Common Rail Pressure, Target Common Rail Pressure. Under stable conditions, the difference between Common Rail Pressure and Target Common Rail Pressure is 5000 kPa or less.For more information on the fuel pressure sensor and common rail system, refer to System Description (See page ).If DTC P0087 is stored, the following symptoms may appear:Black smokePoor drivabilityLack of powerLack of power due to accelerator restriction performed by fail-safe functionIf DTC P0190, P0192 and/or P0193 is stored, the following symptom may appear:Lack of power due to accelerator restriction performed by fail-safe functionIf DTC P0190, P0192 and/or P0193 is stored, "Common Rail Pressure" always displays 0 kPa or 240000 kPa. After replacing the ECM, the new ECM needs registration (See page 201506 - 202008 201506 - 202008) and initialization (See page ). Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred. If DTCs P0087 and P1603 are stored, these DTCs may have been stored due to a drop in the fuel pressure after running out of fuel, etc. Therefore, clear these DTCs and perform a DTC check to confirm whether they are output again. Perform the following procedure using the GTS to determine whether or not the DTC judgment has been carried out.
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41
[4521, 5394, 6963, 9500]
4
Vehicle Exterior
Vehicle Exterior
Install 4 new injection nozzle seat gaskets and the 4 injection nozzle seats to the injection nozzle holes of the cylinder head. Using SST, install the 4 nozzle holder and nozzle sets. Install 4 new ring packing washers and the leakage pipe with the 4 nuts. Connect the fuel hose to the leakage pipe. Install the 2 lower clamps to the intake manifold. Install the 2 upper pipe clamps with the 2 nuts. Install the diesel throttle body (See page ). Move the hand pump on the upper part of the fuel filter up and down and fill the injection pump and fuel system with fuel. Loosen one of the union nuts (on the nozzle side). Crank the engine until fuel comes out from the union nut connection (on the nozzle side). Perform the procedures above for each injection pipe. Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (See page 201506 - 201608 201608 - ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - ). Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (See page 201506 - 201608 201608 - ).
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14
[826]
1
Engine / Hybrid System
Engine / Hybrid System
When replacing the tire pressure warning ECU and receiver, read the transmitter IDs stored in the old ECU using the GTS and write them down before removal. It is necessary to perform initialization 201701 - 201701 - after registration of the transmitter IDs into the tire pressure warning ECU and receiver if the ECU and/or one of the valve and transmitters has been replaced. Set the tire pressure to the specified value. Enter the following menus: Chassis / Tire Pressure Monitor / Data List. Display the "ID Tire Inflation Pressure" value for each wheel using the GTS. Rapidly reduce the tire pressure for each wheel at least 40 kPa (0.4 kg/cm2, 5.8 psi) within 30 seconds. If the "ID Tire Inflation Pressure" value displayed on the GTS does not change, the tire pressure warning valve and transmitter corresponding to the unchanged "ID Tire Inflation Pressure" value was the cause of the output DTC. Identify the malfunctioning tire pressure warning valve and transmitter by repeatedly decreasing the tire pressure for each tire. Record which "ID Tire Inflation Pressure" value corresponds to each tire. *1: It may take a few minutes until the values are displayed. It may take a few minutes until the values are displayed. When an "ID Tire Inflation Pressure" value has not changed, reset the tire pressure to the appropriate specified value and rotate the tire 90 to 270 degrees. Then rapidly release the tire pressure and recheck the value. Record the transmitter IDs and positions of transmitters that are normal. After confirming that the "ID Tire Inflation Pressure" value for one tire has changed, repeat this procedure one by one. Identify the transmitter not received. Enter the following menus: Chassis / Tire Pressure Monitor / Data List. Check the values by referring to the table below. *1: Displayed only when the ID No. is not registered. Check the ID number on the identified transmitter by removing it from the tire and wheel. Confirm that the ID number on the transmitter and recorded transmitter ID match. REPLACE TIRE PRESSURE WARNING VALVE AND TRANSMITTER REPLACE TIRE PRESSURE WARNING VALVE AND TRANSMITTER Replace the tire pressure warning valve and transmitter. Enter the following menus: Chassis / Tire Pressure Monitor / Data List. Check the values by referring to the table below. *1: It may take a few minutes until the values are displayed. When an "ID Tire Inflation Pressure" value has not changed, reset the tire pressure to the appropriate specified value and rotate the tire 90 to 270 degrees. Then rapidly release the tire pressure and recheck the value. REPLACE TIRE PRESSURE WARNING ECU AND RECEIVER w/ ID Switching Function:(Main) is displayed on the DTC screen for the DTCs even when the 2nd set of tires is selected. The purpose of this DTC is to help prevent delivering a vehicle that has incorrectly registered transmitter IDs. After all IDs are registered, DTC C2126/26 is detected and the tire pressure warning light blinks for 1 minute and then illuminates. If the tire pressure warning light does not go off after a little while, the transmitter IDs may be incorrectly registered. When replacing the tire pressure warning ECU and receiver, read the transmitter IDs stored in the old ECU using the GTS and write them down before removal.It is necessary to perform initialization 201701 - 201701 - after registration of the transmitter IDs into the tire pressure warning ECU and receiver if the ECU and/or one of the valve and transmitters has been replaced. Identify the malfunctioning tire pressure warning valve and transmitter by repeatedly decreasing the tire pressure for each tire.Record which "ID Tire Inflation Pressure" value corresponds to each tire. *1: It may take a few minutes until the values are displayed. It may take a few minutes until the values are displayed.When an "ID Tire Inflation Pressure" value has not changed, reset the tire pressure to the appropriate specified value and rotate the tire 90 to 270 degrees. Then rapidly release the tire pressure and recheck the value.Record the transmitter IDs and positions of transmitters that are normal. *1: Displayed only when the ID No. is not registered. *1: It may take a few minutes until the values are displayed.When an "ID Tire Inflation Pressure" value has not changed, reset the tire pressure to the appropriate specified value and rotate the tire 90 to 270 degrees. Then rapidly release the tire pressure and recheck the value.
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41
[266, 689, 1240, 2434, 2643, 2684, 2714, 3310, 3312, 3675, 6388, 7222, 7662, 7978, 8124, 8362, 8596, 8957, 9468, 10861, 11010]
21
Power Source / Network
Power Source / Network
Read the Data List according to the display on the GTS. Perform the Active Test according to the display on the GTS. OFF: DOME CUT relay on (interior lights turn on) ON: DOME CUT relay off (interior lights turn off) *1: Refer to Operation Check for the lights that are controlled by the illuminated entry system. In the following table, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.
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12
[12, 56, 297, 481, 810, 1175, 1341, 1514, 1767, 1845, 1875, 1931, 2404, 2563, 2945, 2958, 3306, 3394, 3447, 3743, 3971, 4092, 4206, 4287, 4346, 4499, 5125, 5129, 5294, 5490, 5498, 5659, 5792, 5847, 6164, 6294, 6483, 6753, 7024, 7250, 7496, 8005, 8046, 8108, 8324, 8858, 8934, 9251, 9524, 10169, 11078]
51
Vehicle Interior
Vehicle Interior
Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each system by checking the suspected areas in the order they are listed. Replace parts as necessary. Inspect the fuses and relays related to this system before inspecting the suspected area below. Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table.Check each system by checking the suspected areas in the order they are listed. Replace parts as necessary.Inspect the fuses and relays related to this system before inspecting the suspected area below.
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8
[59, 169, 375, 959, 1923, 2034, 2397, 2978, 3446, 3632, 3641, 3896, 6971, 7852, 8351, 9142, 9709, 9843, 10194, 10214, 11182]
21
Engine / Hybrid System
Engine / Hybrid System
According to the display on the GTS, read the Data List. According to the display on GTS perform the "Active Test". Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. w/ Hands Free Power Back Door Using the GTS, perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.
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11
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62
Power Source / Network
Power Source / Network
Feed in and install the water pump sub-assembly (4). Tighten the No. 3 water pump bracket sub-assembly with the nut (3). Make sure the connector (2) engages audibly. Connect and lock the No. 7 water by-pass hose and No. 6 radiator hose (1). Make sure that you can hear the No. 7 water by-pass hose and No. 6 radiator hose (1) engage. INSPECT FOR COOLANT LEAK (for Low Temperature) Make sure that the connections are locked correctly. The locks must engage audibly.
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12
[2411, 4833]
2
Engine / Hybrid System
Engine / Hybrid System
AD timeout error judgment count > Malfunction threshold (0 times) Condition 1 is detected for 0.02 seconds or more Park the vehicle in an area where the solar radiation will be steady. Make sure no part of the solar roof is shaded. If the solar roof is dirty, clean it. Turn the ignition switch off and then disconnect the cable from the negative (-) auxiliary battery terminal. Wait for 5 seconds or more, then disconnect the power source connector and then all other low voltage connectors the solar energy control ECU assembly. Wait for 30 seconds or more, then connect the low voltage connectors of the solar energy control ECU assembly except the power source connector and then connect the power source connector. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, wait for 5 to 10 seconds, and then turn the ignition switch off. Wait for 20 minutes and then check for DTCs to check that no DTCs have been stored. While waiting, the EV battery will be charged by the solar charging system. However, depending on certain conditions, charging may not be performed. When the EV battery is fully charged, high voltage charging to the EV battery is not performed. If any of the following conditions is met, the EV battery will not be charged by the solar charging system: The EV battery is charged via an external power source. The ignition switch is turned to ACC. The ignition switch is turned to ON. The ignition switch is turned to ON (READY). The EV battery heating system is operating. The remote air conditioning system is operating. Check that solar charging is being performed. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery After completing repairs, clear the DTCs and then check that the vehicle has returned to normal by performing the following All Readiness check procedure. Make sure no part of the solar roof is shaded.If the solar roof is dirty, clean it. Make sure to turn the ignition switch off within 10 seconds. While waiting, the EV battery will be charged by the solar charging system. However, depending on certain conditions, charging may not be performed.When the EV battery is fully charged, high voltage charging to the EV battery is not performed.If any of the following conditions is met, the EV battery will not be charged by the solar charging system:The EV battery is charged via an external power source.The ignition switch is turned to ACC.The ignition switch is turned to ON.The ignition switch is turned to ON (READY).The EV battery heating system is operating.The remote air conditioning system is operating. Be sure to check that high voltage battery charging is being performed by the solar roof. Refer to the precautions before inspecting high voltage circuit. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary batteryWhen disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.
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30
[2293, 2501, 3133, 4830, 5404, 6651, 7163, 7266, 7877, 9031]
10
Power Source / Network
Power Source / Network
Perform this check with the portable player volume set at an appropriate level. Make sure that there are no obstructions between the portable player and navigation receiver assembly that may block signals, and that the portable player and navigation receiver assembly are not excessively far apart. Make sure that devices other than the navigation receiver assembly are not connected to the portable player. Make sure that there is no interference from a wireless LAN, etc. CHECK USING ANOTHER "Bluetooth" AUDIO COMPATIBLE VEHICLE OF SAME MODEL Check that the same problem does not occur in the sound heard from the speakers of another "Bluetooth" audio compatible vehicle of the same model. REMOVE ADDITIONAL DEVICES WHICH USE RADIO WAVES REMOVE ADDITIONAL DEVICES WHICH USE RADIO WAVES Remove additional devices which use radio waves. Play the portable player and check that the same problem does not occur in the sound heard from the speakers. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE Perform this check with the portable player volume set at an appropriate level.Make sure that there are no obstructions between the portable player and navigation receiver assembly that may block signals, and that the portable player and navigation receiver assembly are not excessively far apart.Make sure that devices other than the navigation receiver assembly are not connected to the portable player.Make sure that there is no interference from a wireless LAN, etc.
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8
[991, 1685, 5184, 5499, 5986, 9194, 9228, 11128]
8
Suspension
Suspension
The charge control ECU built into the electric vehicle charger assembly detects when the sub DC/DC converter stops due to a malfunction. The cause of this malfunction may be one of the following: Electric vehicle charger assembly connector contact area malfunction Target Sub DC/DC Converter Voltage to Sub DC/DC Converter (for Charging) Sub DC/DC Converter Output Voltage (for Charging) Sub DC/DC Converter Output Current (for Charging) Sub DC/DC Converter Operation Permission from Hybrid/EV Control ECU (for Charging) Sub DC/DC Converter Operation Permission to Sub DC/DC Converter (for Charging) Turn the power switch on (IG) and turn the GTS on. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure). Enter the following menus: Powertrain / Hybrid Control / Data List. Check that "Hybrid/EV Battery SOC" shows 70% or less. Turn the power switch off and wait for 2 minutes or more. Connect the electric vehicle charger cable assembly, and plug-in charge the vehicle for 30 seconds or more. Disconnect the electric vehicle charger cable assembly and wait for 10 seconds or more. Connect the electric vehicle charger cable assembly, and plug-in charge the vehicle for 30 seconds or more. Disconnect the electric vehicle charger cable assembly and wait for 10 seconds or more. Turn the power switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Plug-in Control / Utility / All Readiness. If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform driving pattern again. Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery. Disconnecting the low voltage connector of the inverter with converter assembly Disconnecting the low voltage connector of the HV battery Disconnecting the low voltage connector of the electric vehicle charger assembly Disconnecting the low voltage connector of the solar energy control unit To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle. After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system. After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work. 201701 - 201905 201905 - 202007 202007 - Enter the following menus: Powertrain / Plug-in Control / Trouble Codes. P1CCD96 may be output as a result of the malfunction indicated by the DTCs above. The chart above is listed in inspection order of priority. Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.) GO TO DTC CHART (PLUG-IN CHARGE CONTROL SYSTEM) Check the AMD2 fuse for improper installation. Remove the AMD2 fuse from the No. 1 engine room relay block and No. 1 junction block assembly. Measure the resistance according to the value(s) in the table below. CHECK CONNECTOR CONNECTION CONDITION (ELECTRIC VEHICLE CHARGER ASSEMBLY CONNECTOR) CHECK CONNECTOR CONNECTION CONDITION (ELECTRIC VEHICLE CHARGER ASSEMBLY CONNECTOR) Check that the service plug grip is not installed. Remove the EV charger duct. (for Type A) 201701 - 201905 201905 - 202007 202007 - Check the connector connection for the N75 electric vehicle charger assembly connector. Disconnect the N75 electric vehicle charger assembly connector. Check the contact pressure of each terminal of the N75 electric vehicle charger assembly connector and check for foreign matter or arc marks on the terminals. Reconnect the N75 electric vehicle charger assembly connector. Install the EV charger duct. (for Type A) CHECK ELECTRIC VEHICLE CHARGER ASSEMBLY (AMD2 TERMINAL VOLTAGE) CHECK ELECTRIC VEHICLE CHARGER ASSEMBLY (AMD2 TERMINAL VOLTAGE) Check that the service plug grip is not installed. Disconnect the N73 solar energy control unit connector. (w/ Solar Charging System) Connect the cable to the negative (-) auxiliary battery terminal. Remove the EV charger duct. (for Type A) Measure the voltage according to the value(s) in the table below. Install the EV charger duct. (for Type A) Disconnect the cable from the negative (-) auxiliary battery terminal. Reconnect the N73 solar energy control unit connector. (w/ Solar Charging System) After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure. If the judgment result shows NORMAL, the system is normal.If the judgment result shows ABNORMAL, the system has a malfunction.If the judgment result shows INCOMPLETE or N/A, perform driving pattern again. Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery.A340358Inspecting the high-voltage systemDisconnecting the low voltage connector of the inverter with converter assemblyDisconnecting the low voltage connector of the HV batteryDisconnecting the low voltage connector of the electric vehicle charger assemblyDisconnecting the low voltage connector of the solar energy control unitA357588To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.A358042After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work. 201701 - 201905 201905 - 202007 202007 - A357589C05*aWithout waiting for 10 minutesWaiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly and the electric vehicle charger assembly. Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly and the electric vehicle charger assembly. After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 201701 - 201801 201801 - 201905 201905 - P1CCD96 may be output as a result of the malfunction indicated by the DTCs above.The chart above is listed in inspection order of priority.Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.) Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.
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61
[74, 87, 1279, 2080, 2831, 3279, 4004, 4071, 4072, 4684, 5067, 5606, 5856, 6088, 6290, 6756, 7371, 7891, 8034, 8074, 8952, 9781, 11244]
23
Engine / Hybrid System
Engine / Hybrid System
Check that the volume is not set to "0". Check that the sound of the portable player can be heard from the speakers. Check that the volume is not set to "0". Check that the sound of the portable player can be heard from the speakers. CHECK USING ANOTHER "BLUETOOTH" AUDIO COMPATIBLE VEHICLE OF SAME MODEL CHECK USING ANOTHER "BLUETOOTH" AUDIO COMPATIBLE VEHICLE OF SAME MODEL Check that the sound of the portable player can be heard from the speakers on another "Bluetooth" audio compatible vehicle of the same model. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE
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6
[175, 238, 513, 1685, 4772, 5184, 5499, 5986, 6952, 7162, 9194, 9228, 10176, 11097]
14
Suspension
Suspension
Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery. Disconnecting the low voltage connector of the inverter with converter assembly Disconnecting the low voltage connector of the HV battery Disconnecting the low voltage connector of the electric vehicle charger assembly Disconnecting the low voltage connector of the solar energy control unit To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle. After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system. After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work. 201701 - 201905 201905 - 202007 202007 - CHECK ELECTRIC VEHICLE CHARGER ASSEMBLY (BODY GROUND) CHECK ELECTRIC VEHICLE CHARGER ASSEMBLY (BODY GROUND) Measure the resistance according to the value(s) in the table below. CHECK ELECTRIC VEHICLE CHARGER ASSEMBLY (AMD2 TERMINAL VOLTAGE) CHECK ELECTRIC VEHICLE CHARGER ASSEMBLY (AMD2 TERMINAL VOLTAGE) Check that the service plug grip is not installed. Remove the EV charger duct. (for Type A) 201701 - 201905 201905 - 202007 202007 - Disconnect the N73 solar energy control unit connector. (w/ Solar charging system) Connect the cable to the negative (-) auxiliary battery terminal. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) auxiliary battery terminal. Reconnect the N73 solar energy control unit connector. (w/ Solar charging system) Install the EV charger duct. (for Type A) CHECK ELECTRIC VEHICLE CHARGER ASSEMBLY (IGCT VOLTAGE) CHECK ELECTRIC VEHICLE CHARGER ASSEMBLY (IGCT VOLTAGE) Check that the service plug grip is not installed. Remove the EV charger duct. (for Type A) Connect the cable to the negative (-) auxiliary battery terminal. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) auxiliary battery terminal. Install the EV charger duct. (for Type A) GO TO PROBLEM SYMPTOMS TABLE (PLUG-IN CHARGE CONTROL SYSTEM) Remove the AMD2 fuse from the No. 1 engine room relay block and No. 1 junction block assembly. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - ELECTRIC VEHICLE CHARGER ASSEMBLY) Remove the IGCT NO. 4 fuse from the No. 1 engine room relay block and No. 1 junction block assembly. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - ELECTRIC VEHICLE CHARGER ASSEMBLY) CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - ELECTRIC VEHICLE CHARGER ASSEMBLY) CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - ELECTRIC VEHICLE CHARGER ASSEMBLY) Check that the service plug grip is not installed. Remove the IGCT NO.4 fuse from the No. 1 engine room relay block and No. 1 junction block assembly. Remove the EV charger duct. (for Type A) Disconnect the N74 electric vehicle charger assembly connector. Measure the resistance according to the value(s) in the table below. Reconnect the N74 electric vehicle charger assembly connector. Install the EV charger duct. (for Type A) Remove the IGCT SCENE relay from the No. 2 relay block assembly. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - ELECTRIC VEHICLE CHARGER ASSEMBLY) Check that the service plug grip is not installed. Remove the AMD2 fuse from the No. 1 engine room relay block and No. 1 junction block assembly. Remove the EV charger duct. (for Type A) Disconnect the N75 electric vehicle charger assembly connector. Disconnect the N73 solar energy control unit connector. (w/ Solar charging system) Measure the resistance according to the value(s) in the table below. Reconnect the N73 solar energy control unit connector. (w/ Solar charging system) Reconnect the N75 electric vehicle charger assembly connector. Install the EV charger duct. (for Type A) CHECK HARNESS AND CONNECTOR (NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY - ELECTRIC VEHICLE CHARGER ASSEMBLY) Check that the service plug grip is not installed. Remove the IGCT NO.4 fuse from the No. 1 engine room relay block and No. 1 junction block assembly. Remove the EV charger duct. (for Type A) Disconnect the N74 electric vehicle charger assembly connector. Disconnect the N71 solar energy control unit connector. (w/ Solar charging system) Measure the resistance according to the value(s) in the table below. Reconnect the N71 solar energy control unit connector. (w/ Solar charging system) Reconnect the N74 electric vehicle charger assembly connector. Install the EV charger duct. (for Type A) Before the following operations are conducted, take precautions to prevent electric shock by turning the power switch off, wearing insulated gloves, and removing the service plug grip from HV battery.A340358Inspecting the high-voltage systemDisconnecting the low voltage connector of the inverter with converter assemblyDisconnecting the low voltage connector of the HV batteryDisconnecting the low voltage connector of the electric vehicle charger assemblyDisconnecting the low voltage connector of the solar energy control unitTo prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.A357588After removing the service plug grip from the HV battery, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.A358042After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work. 201701 - 201905 201905 - 202007 202007 - Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly and the electric vehicle charger assembly.A357589C05*aWithout waiting for 10 minutes Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly and the electric vehicle charger assembly. After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 201701 - 201801 201801 - 201905 201905 - As the electric vehicle charger assembly is grounded through its case, make sure that the ground bolt is tightened to the specified torque. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction. Be sure to wear insulated gloves. After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.
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93
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30
Power Source / Network
Power Source / Network
*1: w/ Navigation System (for Navigation Receiver Type) *2: w/ Navigation System (for Radio and Display Type) or w/o Navigation System *11: for Power Tilt and Power Telescopic Steering Column *16: w/ Parking Assist Monitor System (for Camera built-in ECU) PARKING ASSIST BUS (w/ Pre-crash Safety System) SENSOR BUS (w/ Blind Spot Monitor System) POWERTRAIN BUS (for 1KD-FTV and Automatic Transmission)
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1
[5958, 6710, 6780, 9510]
4
Brake
Brake
Main body ECU (multiplex network body ECU) Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output. After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again. DTC check procedure: Turn the ignition switch to ON and wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more. After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal. Some parts must be initialized and set when replacing or removing and installing parts. CHECK FOR OPEN IN ONE SIDE OF CAN BRANCH WIRE Based on the vehicle equipment and specifications, confirm the systems that use CAN communication. Using the GTS, perform "CAN Bus Check". Observe the screen for approximately 2 minutes to check for ECUs and sensors that are displayed as not communicating. Perform the inspection as specified in the Problem Symptoms Table for the ECUs or sensors that are not communicating. If some ECUs and sensors repeatedly appear and disappear from the "CAN Bus Check" screen, communication between the normal ECUs (sensors) and the GTS may be affected by the incomplete signals that are output from the ECU that has an open circuit in either of its CAN branch wires. In this case, the CAN branch wires for the ECUs and sensors that repeatedly appear and disappear from the screen are normal and the ECU that is not displayed on the screen may be the main cause of the problem (this ECU may have an open circuit in either of its CAN branch wires). When performing the confirmation driving pattern, obey all speed limits and traffic laws. Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output. After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again.DTC check procedure: Turn the ignition switch to ON and wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more.After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal. When disconnecting and reconnecting the battery. When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used. Some parts must be initialized and set when replacing or removing and installing parts. 202008 - 202208 202208 - When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.
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20
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29
Engine / Hybrid System
Engine / Hybrid System
The airbag ECU assembly detects a short to ground in the right side 1st seat far side squib circuit for 0.5 seconds. Front seat center airbag assembly RH malfunction After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal. Check that the connectors are properly connected to the front seat center airbag assembly RH and airbag ECU assembly. Disconnect the connectors from the front seat center airbag assembly RH and airbag ECU assembly. Check that the terminals of the connectors are not deformed or damaged. Check that the short springs of the activation prevention mechanism of the wire harness connector are not deformed or damaged. Connect the connector to the airbag ECU assembly. Connect the red wire side of SST (resistance 2.1 Ω) to connector C. Do not forcibly insert SST into the terminals of the connector when connecting it. Insert SST straight into the terminals of the connector. Connect the cable to the negative (-) auxiliary battery. Turn the ignition switch to ON, and wait for at least 60 seconds. CHECK FRONT SEAT CENTER AIRBAG ASSEMBLY RH CHECK FRONT SEAT CENTER AIRBAG ASSEMBLY RH Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal. REPLACE FRONT SEAT CENTER AIRBAG ASSEMBLY RH Disconnect the connector from the airbag ECU assembly. Check for a short to ground in the circuit. Measure the resistance according to the value(s) in the table below. Connect the connector to the airbag ECU assembly. Connect the red wire side of SST (resistance 2.1 Ω) to connector C. Do not forcibly insert SST into the terminals of the connector when connecting it. Insert SST straight into the terminals of the connector. Connect the cable to the negative (-) auxiliary battery. Turn the ignition switch to ON, and wait for at least 60 seconds. CHECK FRONT SEAT CENTER AIRBAG ASSEMBLY RH CHECK FRONT SEAT CENTER AIRBAG ASSEMBLY RH Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal. REPLACE FRONT SEAT CENTER AIRBAG ASSEMBLY RH Disconnect the connector from the airbag ECU assembly. Check for a short to ground in the circuit. Measure the resistance according to the value(s) in the table below. Connect the connectors to the front seat center airbag assembly RH and airbag ECU assembly. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Never connect the tester to the front seat center airbag assembly RH for measurement, as this may lead to a serious injury due to airbag deployment. Do not forcibly insert SST into the terminals of the connector when connecting it.Insert SST straight into the terminals of the connector. Codes other than DTC B18D011 may be output at this time, but they are not related to this check. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Never connect the tester to the front seat center airbag assembly RH for measurement, as this may lead to a serious injury due to airbag deployment. Do not forcibly insert SST into the terminals of the connector when connecting it.Insert SST straight into the terminals of the connector. Codes other than DTC B18D011 may be output at this time, but they are not related to this check. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Codes other than DTC B18D011 may be output at this time, but they are not related to this check.
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51
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82
Vehicle Interior
Vehicle Interior
The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was moving or stationary, whether the engine was warmed up or not, whether the air fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction. The ECM records engine conditions in the form of freeze frame data every 0.5 seconds. Using the GTS, 5 separate sets of freeze frame data can be checked. These data sets can be used to simulate the condition of the vehicle around the time of the occurrence the malfunction. The data may assist in identifying the cause of the malfunction, and judging whether it was temporary or not. 3 data sets before the DTC was stored. 1 data set when the DTC was stored. 1 data set after the DTC was stored. If it is impossible to replicate the problem even though a DTC is detected, confirm the freeze frame data.
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10
[385, 1546, 5145, 5644, 9361]
5
Engine / Hybrid System
Engine / Hybrid System
The charge control ECU built into the electric vehicle charger assembly monitors its internal operation. If it detects an overcurrent malfunction in the DC/DC converter of the electric vehicle charger assembly, it stores a DTC. If this DTC is output, check the plug-in charge state using a known good external power source. If a malfunction occurs again, replace the electric vehicle charger assembly. The cause of this malfunction may be one of the following: Turn the power switch on (IG) and turn the GTS on. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure). Enter the following menus: Powertrain / Hybrid Control / Data List. Check that "Hybrid/EV Battery SOC" shows 70% or less. Turn the power switch off and wait for 2 minutes or more. Connect the electric vehicle charger cable assembly, and plug-in charge the vehicle for 30 seconds or more. Disconnect the electric vehicle charger cable assembly and wait for 10 seconds or more. Turn the power switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Plug-in Control / Utility / All Readiness. If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform driving pattern again. After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure. If the judgment result shows NORMAL, the system is normal.If the judgment result shows ABNORMAL, the system has a malfunction.If the judgment result shows INCOMPLETE or N/A, perform driving pattern again.
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18
[74, 87, 185, 1279, 2831, 3279, 4004, 4071, 4072, 5067, 5606, 5856, 6088, 6290, 6756, 7891, 8034, 8952, 9781, 11112]
20
Engine / Hybrid System
Engine / Hybrid System
Before using the GTS, read the instruction manual. Prevent the GTS cable from being caught on the pedals, shift lever or steering wheel when driving with the GTS connected to the vehicle. When driving the vehicle for testing purposes using the GTS, 2 persons are required. One to drive the vehicle, and another to operate the GTS. Perform Registration (VIN registration) after replacing the ECM. Perform Learning Value Reset and Idle Learning after replacing or servicing parts related to engine operation. Perform "Grill Shutter Control Mode Switching and Grill Shutter Initialization" after replacing the swing grille actuator assembly or radiator shutter sub-assembly. When the cable is disconnected from the negative (-) auxiliary battery terminal, initialize the following system(s) after the cable is reconnected. PRECAUTION WHEN REPLACING BATTERY ECU ASSEMBLY AND ECM Observe the following items for safety reasons: Perform Registration (VIN registration) after replacing the ECM. Perform Learning Value Reset and Idle Learning after replacing or servicing parts related to engine operation. Perform "Grill Shutter Control Mode Switching and Grill Shutter Initialization" after replacing the swing grille actuator assembly or radiator shutter sub-assembly. When the cable is disconnected from the negative (-) auxiliary battery terminal, initialize the following system(s) after the cable is reconnected.System NameSee ProcedureLane Tracing Assist SystemIntelligent Clearance Sonar SystemSimple Intelligent Parking Assist SystemPre-collision SystemAdaptive High Beam SystemParking Assist Monitor SystemPanoramic View Monitor SystemPower Door Lock Control System
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12
[3232, 5583, 6745]
3
Engine / Hybrid System
Engine / Hybrid System
Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. REMOVE DOOR SCUFF PLATE ASSEMBLY LH (for LHD) REMOVE DOOR SCUFF PLATE ASSEMBLY RH (for RHD) REMOVE COWL SIDE TRIM BOARD LH (for LHD) REMOVE COWL SIDE TRIM BOARD RH (for RHD) REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY REMOVE INSTRUMENT SIDE PANEL LH (for LHD) REMOVE INSTRUMENT SIDE PANEL RH (for RHD) REMOVE INSTRUMENT CLUSTER FINISH PANEL ORNAMENT (for LHD) REMOVE INSTRUMENT PANEL FINISH PLATE GARNISH (for RHD) REMOVE LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Detach the 2 claws and remove the switch. Detach the 2 claws and remove the switch. Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.
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6
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45
Vehicle Interior
Vehicle Interior
INSTALL NO. 1 SEAT 3 POINT TYPE BELT ASSEMBLY LH Align the seat belt positioning holes with the claws and install the retractor of the 3 point type belt with the nut as shown in the illustration. Install the belt sensor with the 3 nuts. INSTALL REAR SEAT INNER RECLINING COVER RH INSTALL REAR NO. 1 SEAT HEADREST SUPPORT ASSEMBLY INSTALL REAR SEAT LOCK CONTROL LEVER SUB-ASSEMBLY LH INSTALL REAR SEAT SHOULDER BELT HOLE COVER LH INSTALL REAR SEAT INNER RECLINING COVER RH CONNECT NO. 1 SEAT 3 POINT TYPE BELT ASSEMBLY LH INSTALL REAR SEAT CUSHION COVER SUB-ASSEMBLY LH INSTALL REAR SEAT INNER CUSHION EDGE PROTECTOR LH INSTALL REAR NO. 2 SEAT HINGE COVER RH INSTALL REAR NO. 2 SEAT HINGE COVER LH INSTALL REAR SEAT CUSHION UNDER COVER SUB-ASSEMBLY LH INSTALL SEAT TRACK OPEN LEVER PIN SUB ASSEMBLY INSTALL REAR NO. 1 SEAT RECLINING COVER RH INSTALL REAR NO. 1 SEAT ASSEMBLY LH Install the rear No. 1 seat assembly LH (See page 201506 - 202106 202106 - ). Wear protective gloves. Sharp areas on the parts may injure your hands. When installing the retractor, make sure the claws of the vehicle (labeled "a" in the illustration) only contact the installation areas of the retractor. Do not allow the anchor part of the rear No. 1 seat outer belt to overlap the protruding parts of the seat cushion frame.
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16
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17
Vehicle Interior
Vehicle Interior
During inspection work, to prevent the auxiliary power supply control system from activating and causing operation of electrical devices such as the radiator fan and water pump to start at unintended timing, press and hold the ignition switch (push start switch) for 5 seconds to prohibit auxiliary power supply control system and solar charging control (traction battery output control). When the ignition switch (push start switch) is pressed and held for 5 seconds, messages about auxiliary power supply control system and solar charging control (traction battery output control) are displayed in the meter. After the inspections in the motor compartment are completed, turning the ignition switch ON (READY) will restore the prohibited controls. Before the following operations are conducted, take precautions to prevent electric shock by turning the ignition switch off, wearing insulated gloves, and removing the service plug grip from EV battery. Disconnecting the low voltage connector of the inverter assembly Disconnecting the low voltage connector of the EV battery Disconnecting the low voltage connector of the ESU Disconnecting the low voltage connector of the solar energy control ECU After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. After removing the service plug grip, turning the ignition switch to ON (READY) may cause a malfunction. Do not turn the ignition switch to ON (READY) unless instructed by the repair manual. To prevent electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle. After removing the service plug grip, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system. After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. Check the voltage at the terminals in the inspection point in the ESU. Disconnect the cable from the negative (-) auxiliary battery terminal. Remove the No. 2 terminal cover from the ESU. Using a voltmeter, measure the voltage between the terminals of the 2 phase connectors. Remove the No. 1 terminal cover from the ESU. Using a voltmeter, measure the voltage between the terminals of the 2 phase connectors. When turning the ignition switch to ON during an inspection, do not press the ignition switch with the brake pedal depressed. Turn the ignition switch off, wear insulated gloves, and disconnect the cable from the negative (-) terminal of the auxiliary battery before touching any of the orange-colored wires of the high-voltage system. Turn the ignition switch off before performing any resistance checks. Turn the ignition switch off before disconnecting or reconnecting any connectors. When performing work involving high-voltage wires, use either a tool wrapped with vinyl insulation tape or an insulated tool. When high-voltage connectors are removed, wrap the connectors with insulation tape to prevent them from contacting foreign matter. Wait at least 5 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal before touching any of the connectors or terminals of the solar energy control ECU assembly. Due to the properties of the No. 1 roof window glass sub-assembly and No. 2 roof window glass sub-assembly, if the No. 1 roof window glass sub-assembly and No. 2 roof window glass sub-assembly is malfunctioning or there is an open in the wire harness between the No. 1 roof window glass sub-assembly and No. 2 roof window glass sub-assembly and solar energy control ECU assembly, the solar energy control ECU assembly may not be able to detect the malfunction as it is unable to determine if electricity is not being generated due to a malfunction or the absence of sufficient sunlight. Therefore, even if a malfunction is not detected, there may still be a malfunction. No. 1 Roof Window Glass Sub-assembly and No. 2 Roof Window Glass Sub-assembly Precautions Before disconnecting or connecting the No. 1 roof window glass sub-assembly and No. 2 roof window glass sub-assembly connector, make sure to cover the No. 1 roof window glass sub-assembly and No. 2 roof window glass sub-assembly with a thick cloth to prevent it from generating electricity. When the warning light is illuminated, or the auxiliary battery has been disconnected and reconnected, attempting to turn the ignition switch to ON (READY) may not start the system (the system may not enter the READY-on state) on the first attempt. If so, turn the ignition switch off and reattempt to start the hybrid system. Be sure to disconnect the cable from the negative (-) auxiliary battery terminal before disconnecting the AMD terminal from the No. 1 motor compartment relay block. After disconnecting the AMD terminal, wrap it with vinyl insulating tape. Be sure to reconnect the AMD terminal to the No. 1 motor compartment relay block before reconnecting the cable to the negative (-) terminal of the auxiliary battery. When disposing of EV batteries, make sure to return them through an authorized collection agent who is capable of handling them safely. If they are returned via the manufacturer specified route, they will be returned properly and in a safe manner by an authorized collection agent. Before returning the EV battery, make sure to perform a recovery inspection. After removing the EV battery, keep it away from water. Exposure to water may cause the EV battery to produce heat, resulting in a fire. Accidents such as electric shock may result if the EV battery is disposed of improperly or abandoned. Therefore, make sure to return all EV batteries through an authorized collection agent. To reduce the risk of fire, EV battery must not be stored in an area where they will be exposed to fire or high temperatures. If the temperature of the EV battery is high, leave the vehicle until the temperature drops. Make sure to insulate the high-voltage connectors and terminals of the EV battery with insulating tape after removing them. If the EV battery stored without insulating the connectors and terminals, electric shock or fire may result. PRECAUTION WHEN REPLACING BATTERY ECU ASSEMBLY AND EV CONTROL ECU EV battery learning values are stored in the battery ECU assembly and EV control ECU to display "Have Traction Battery Inspected" on the multi-information display. When either of these ECUs is replaced, the new ECU receives the EV battery learning value data from the other ECU and updates the information. Do not replace the battery ECU assembly and EV control ECU at the same time as it clears the EV battery learning values. However, if it is necessary to replace both ECUs at the same time, replace them by following the procedure below. Do not replace the battery ECU assembly or EV control ECU with used ones from other vehicles. Procedure when replacing both battery ECU assembly and EV control ECU: Disconnect the cable from the negative (-) auxiliary battery terminal. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON (READY) and wait for 25 minutes or more. Turn the ignition switch off and disconnect the cable from the negative (-) auxiliary battery terminal. Connect the cable to the negative (-) auxiliary battery terminal. Check that the ignition switch can be turned on (READY). PRECAUTIONS FOR DISCONNECTING AND RECONNECTING CABLE TO NEGATIVE (-) AUXILIARY BATTERY TERMINAL Before performing work on electronic components, disconnect the cable from the negative (-) auxiliary battery terminal to prevent damage to the electrical system or electrical components. Before disconnecting and reconnecting the cable from the negative (-) auxiliary battery terminal, turn the ignition switch off and the headlight switch off. Then loosen the terminal nut completely. Do not damage the cable or terminal. When a cable is disconnected from the negative (-) auxiliary battery terminal, the clock and radio settings and stored DTCs will be cleared. Therefore, before disconnecting the cable, make a note of them. When the ignition switch (push start switch) is pressed and held for 5 seconds, messages about auxiliary power supply control system and solar charging control (traction battery output control) are displayed in the meter.After the inspections in the motor compartment are completed, turning the ignition switch ON (READY) will restore the prohibited controls. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. After removing the service plug grip, turning the ignition switch to ON (READY) may cause a malfunction. Do not turn the ignition switch to ON (READY) unless instructed by the repair manual. Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly and the ESU. Be sure to wear insulated gloves. Use a measuring range of DC 750 V or more on the voltmeter. Use a measuring range of DC 750 V or more on the voltmeter. Pressing the ignition switch with the brake pedal depressed causes the system to enter the READY-on state. This is very dangerous because high voltage may be applied to the inspection area. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. Waiting for at least 5 seconds is required to discharge the high-voltage capacitor inside the solar energy control ECU assembly. As the No. 1 roof window glass sub-assembly and No. 2 roof window glass sub-assembly is constantly generating electricity, according to the amount of solar radiation that strikes it (maximum open-circuit voltage of approximately 51.3 V), take care when disconnecting or reconnecting the connector to reduce the risk of electrical shock or a short. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. The AMD terminal is connected to the positive (+) terminal of the auxiliary battery. To prevent damage when disconnecting the AMD terminal, perform the following procedures. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. A short to ground may occur if the AMD terminal is disconnected before the cable is disconnected from the negative (-) auxiliary battery terminal. If a short to ground occurs, a fusible link or fuse may break. Before returning the EV battery, make sure to perform a recovery inspection. After removing the EV battery, keep it away from water. Exposure to water may cause the EV battery to produce heat, resulting in a fire.A358020Accidents such as electric shock may result if the EV battery is disposed of improperly or abandoned.Therefore, make sure to return all EV batteries through an authorized collection agent.A358021C05*aDealer*bBattery Collection AgentTo reduce the risk of fire, EV battery must not be stored in an area where they will be exposed to fire or high temperatures.If the temperature of the EV battery is high, leave the vehicle until the temperature drops.Make sure to insulate the high-voltage connectors and terminals of the EV battery with insulating tape after removing them.If the EV battery stored without insulating the connectors and terminals, electric shock or fire may result. Before replacing the EV control ECU, refer to Service Bulletin. Do not replace the battery ECU assembly and EV control ECU at the same time as it clears the EV battery learning values. However, if it is necessary to replace both ECUs at the same time, replace them by following the procedure below.Do not replace the battery ECU assembly or EV control ECU with used ones from other vehicles. If the battery ECU assembly and EV control ECU are replaced at the same time without following the above procedure, replace either of the ECUs with its original one and then replace it again by following the above procedure. If the correct procedure is not followed, perform the procedure again from the beginning. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. Before starting work, check the shape of the charging inlet connector on the left side of the vehicle.A528646C01*Afor Type A*Bfor Type B
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112
[518, 1577, 3240, 4150, 5929]
5
Power Source / Network
Power Source / Network
The airbag ECU assembly detects an open in the driver side squib circuit for 2 seconds. Driver side squib (horn button assembly) malfunction After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Turn the ignition switch to ON, and wait for at least 60 seconds. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Disconnect the cable from the negative (-) auxiliary battery terminal. Check that the connectors are properly connected to the horn button assembly, spiral cable sub-assembly and airbag ECU assembly. Disconnect the connectors from the horn button assembly, spiral cable sub-assembly and airbag ECU assembly. Check that the terminals of the connectors are not deformed or damaged. Check that the short springs of the activation prevention mechanisms of the wire harness connector and spiral cable sub-assembly connector are not deformed or damaged. Check that the spiral cable sub-assembly connector (on the horn button assembly side) is not loose, deformed or damaged. REPLACE SPIRAL CABLE SUB-ASSEMBLY OR REPAIR OR REPLACE HARNESS OR CONNECTOR Connect the connectors to the airbag ECU assembly and spiral cable sub-assembly. Connect the white wire side of SST (resistance 2.1 Ω) to connector E (light green connector). Do not forcibly insert SST into the terminals of the connector when connecting it. Insert SST straight into the terminals of the connector. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal. Disconnect the connector from the airbag ECU assembly. Check for an open in the circuit. Measure the resistance according to the value(s) in the table below. Connect the connectors to the horn button assembly and airbag ECU assembly. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Disconnect the connector from the spiral cable sub-assembly. Check for an open in the circuit. Measure the resistance according to the value(s) in the table below. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Never connect a tester to the horn button assembly for measurement, as this may lead to a serious injury due to airbag deployment. Do not forcibly insert SST into the terminals of the connector when connecting it.Insert SST straight into the terminals of the connector. Codes other than DTC B000113 may be output at this time, but they are not related to this check. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Codes other than DTC B000113 may be output at this time, but they are not related to this check. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List.
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50
[65, 131, 304, 419, 835, 1002, 1103, 1193, 1196, 1429, 1447, 1470, 1552, 1819, 1959, 2072, 2367, 2956, 2976, 3444, 3776, 4226, 4297, 4312, 4358, 5396, 5397, 5711, 6146, 6472, 6592, 6982, 7291, 7405, 7459, 8022, 8570, 8840, 9141, 9181, 9826, 10164, 10499, 10626, 11203]
45
Vehicle Interior
Vehicle Interior
The airbag sensor assembly detects an open in the front side squib LH circuit for 2 seconds. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. After replacing the airbag sensor assembly, refer to work procedure. To perform the simulation method, enter check mode (signal check) with the GTS. Perform the simulation method while checking the Data List. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal, and wait for at least 60 seconds. Check that the connectors are properly connected to the front seat airbag assembly LH and airbag sensor assembly. Disconnect the front seat airbag assembly LH connector. Check that the terminals of the connectors are not deformed or damaged. Check that the short springs of the activation prevention mechanism of the wire harness connector are not deformed or damaged. Connect SST (resistance: 2.1 Ω) to connector C. Do not forcibly insert SST into the terminals of the connector when connecting SST. Insert SST straight into the terminals of the connector. Connect the cable to the negative (-) auxiliary battery terminal, and wait for at least 2 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal, and wait for at least 60 seconds. Measure the resistance according to the value(s) in the table below. Connect the front seat airbag assembly LH connector. Connect the cable to the negative (-) auxiliary battery terminal, and wait for at least 2 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. After replacing the airbag sensor assembly, refer to work procedure. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. To perform the simulation method, enter check mode (signal check) with the GTS. Perform the simulation method while checking the Data List. Never connect the tester to the front seat airbag assembly LH for measurement, as this may lead to a serious injury due to airbag deployment. Do not forcibly insert SST into the terminals of the connector when connecting SST.Insert SST straight into the terminals of the connector. Codes other than DTC B002013 may be output at this time, but they are not related to this check. Codes other than DTC B002013 may be output at this time, but they are not related to this check.
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33
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183
Vehicle Interior
Vehicle Interior