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When a pre-crash safety system DTC is stored, the driving support ECU assembly stores the current vehicle (ECU or sensor) state as Freeze Frame Data. Enter the following menus: Body Electrical / Pre-Crash 2 / Trouble Codes. According to the GTS display, select a DTC that stored freeze frame data. Read the freeze frame data recorded when the DTC was stored.

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[5644, 7088]

Engine / Hybrid System

Engine / Hybrid System

Use the same procedure for the RHD and LHD vehicles. The procedure listed below is for the LHD vehicles. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY Position power window regulator master switch assembly (2) on the front door trim board sub-assembly LH (3) and engage in the claws (1). INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH INSTALL COURTESY LIGHT ASSEMBLY (w/ Courtesy Light) Use the same procedure for the RHD and LHD vehicles.The procedure listed below is for the LHD vehicles.

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[2002, 2261, 3031, 3457, 4725, 4768, 5483, 5623, 6091, 6646, 7821, 7924, 7954, 9600, 9788, 10091]

Vehicle Interior

Vehicle Interior

Install the fuel tank breather hose to the fuel sub tank sub-assembly, and tighten the clamp to secure the hose. INSTALL FUEL TANK TO FILLER PIPE HOSE Install the fuel tank to filler pipe hose to the fuel sub tank sub-assembly, and tighten the clamp to secure the hose. Install a new gasket and the fuel tank vent tube assembly with the 8 screws. Set the fuel sub tank sub-assembly on a transmission jack and lift up the transmission jack. Connect the 2 fuel tank bands with the 4 bolts. Connect the fuel tank breather hose to the filler pipe, and tighten the clamp to secure the hose. CONNECT FUEL TANK TO FILLER PIPE HOSE Connect the fuel tank to filler pipe hose to the filler pipe, and tighten the clamp to secure the hose. Connect the fuel evaporation hose, fuel breather hose and 3 fuel hoses to the fuel tank vent tube assembly, and slide the 5 clamps to secure the hoses. Install the No. 2 fuel tank protector with the 5 bolts. When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

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[1520, 2949, 3339, 3427, 3535, 4339, 4370, 4500, 5136, 5213, 5395, 5590, 5643, 5767, 6502, 7318, 7731, 7923, 9789, 10171, 10235, 10297, 10501, 10714]

Engine / Hybrid System

Engine / Hybrid System

When replacing the forward recognition camera, always replace it with a new one. If a forward recognition camera which was installed to another vehicle is used, the information stored in the forward recognition camera will not match the information from the vehicle. As a result, a DTC may be stored. If the forward recognition camera has been replaced with a new one, be sure to perform Recognition Camera/Target Position Memory and Recognition Camera Axis Adjust. First check the CAN communication system by following How to Proceed with Troubleshooting. After checking that there are no malfunctions in the CAN communication system, proceed with troubleshooting. When replacing the combination meter assembly, always replace it with a new one. If a combination meter assembly which was installed to another vehicle is used, the information stored in it will not match the information from the vehicle and a DTC may be stored. Perform On-vehicle Inspection of the meter/gauge system. CHECK FOR DTCs (LANE DEPARTURE ALERT SYSTEM) CHECK METER / GAUGE SYSTEM (SPEEDOMETER MALFUNCTION) CHECK FOR DTCs (LANE DEPARTURE ALERT SYSTEM) Make sure that the DTC detection conditions are met. CHECK FOR DTCs (LANE DEPARTURE ALERT SYSTEM) CHECK FOR DTCs (LANE DEPARTURE ALERT SYSTEM) Make sure that the DTC detection conditions are met. When replacing the forward recognition camera, always replace it with a new one. If a forward recognition camera which was installed to another vehicle is used, the information stored in the forward recognition camera will not match the information from the vehicle. As a result, a DTC may be stored.If the forward recognition camera has been replaced with a new one, be sure to perform Recognition Camera/Target Position Memory and Recognition Camera Axis Adjust. First check the CAN communication system by following How to Proceed with Troubleshooting. After checking that there are no malfunctions in the CAN communication system, proceed with troubleshooting. When replacing the combination meter assembly, always replace it with a new one. If a combination meter assembly which was installed to another vehicle is used, the information stored in it will not match the information from the vehicle and a DTC may be stored. Check the meter function by referring to On-vehicle Inspection for the combination meter assembly. If the conditions are not met, the system cannot detect the malfunction. If the conditions are not met, the system cannot detect the malfunction.

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Vehicle Interior

Vehicle Interior

INSPECT POWER WINDOW REGULATOR SWITCH ASSEMBLY (for LHD) Measure the resistance according to the value(s) in the table below. If the result is not as specified, replace the power window regulator switch assembly. INSPECT POWER WINDOW REGULATOR SWITCH ASSEMBLY (for RHD) Measure the resistance according to the value(s) in the table below. If the result is not as specified, replace the power window regulator switch assembly.

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[2492, 3382, 8058]

Vehicle Exterior

Vehicle Exterior

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. INSTALL COMBINATION SWITCH ASSEMBLY (REAR DIFFERENTIAL LOCK CONTROL SWITCH) Connect the clamp and 4 connectors to install the combination switch assembly (rear differential lock control switch). Attach the 3 clips and install the combination switch assembly (rear differential lock control switch) with the 2 bolts. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY INSTALL INSTRUMENT PANEL FINISH PANEL END LH INSTALL INSTRUMENT PANEL FINISH PANEL END RH Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.

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Suspension

Suspension

NOTICE ABOUT VEHICLE CONDITION WHEN RAISING VEHICLE The vehicle must be unloaded before jacking up or raising the vehicle. Never jack up or raise a heavily loaded vehicle. When removing any heavy components like the engine or hybrid transaxle, the vehicle center of gravity will shift. To stabilize the vehicle, place a balance weight in a location that will prevent the vehicle from rolling or shifting, or place a transmission jack under the appropriate jack position at the opposite end of the vehicle. Follow the safety procedures outlined in the lift's instruction manual. Do not damage the tires or wheels while driving onto the lift. Use wheel chocks to secure the vehicle. NOTICE FOR USING JACK AND SAFETY STANDS Work on a level surface. Use wheel chocks at all times. Use safety stands with rubber attachments as shown in the illustration. Set the jack and safety stands exactly under the specified locations on the vehicle. Never set the jack or safety stands under suspension parts, such as a front lower arm, when jacking up the vehicle. Do not work on or leave the vehicle supported only by a jack. Be sure to support the vehicle with safety stands. When jacking up the vehicle, first release the parking brake, then move the shift lever to N and confirm that neutral (N) has been selected. When jacking up the front wheels first, make sure wheel chocks are behind the rear wheels. When jacking up the rear wheels first, make sure wheel chocks are in front of the front wheels. When jacking up only the front or rear wheels of the vehicle: Before jacking up the front wheels, place wheel chocks on both sides of the rear wheels. Before jacking up the rear wheels, place wheel chocks on both sides of the front wheels. When lowering a vehicle that only has its front or rear wheels jacked up. Before lowering the front wheels, make sure wheel chocks are in front of the rear wheels. Before lowering the rear wheels, make sure wheel chocks are behind the front wheels. NOTICE FOR USING A SWING ARM TYPE LIFT Follow the safety procedures outlined in the lift's instruction manual. Use swing arms equipped with rubber attachments as shown in the illustration. Position the vehicle so that its center of gravity is centered on the lift (length of "L" in the illustration should be as short as possible). Ensure that the rubber cushions or swing arms do not contact the body cladding or lower mouldings. Be sure to lock the swing arms before raising the vehicle (if equipped with arm locks). Use the lift to raise the vehicle until the tires are off the ground, then stop the lift and shake the front and rear of the vehicle to make sure that it is stable. Follow the safety procedures outlined in the lift's instruction manual. Use plate lift attachments (rubber lifting blocks) on top of the plates. Be sure to set the vehicle to the specified position described in the following chart and shown in the following illustration. Align the plate cushion ends with the lower ends of the attachments (A and C). Align the upper end of the attachments (B) with the rocker flange front side notch. Ensure that the plate lift or rubber lifting blocks do not contact the body cladding or lower mouldings. Use the lift to raise the vehicle until the tires are off the ground, then stop the lift and shake the front and rear of the vehicle to make sure that it is stable.

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[146, 9328]

General

General

Boost DC/DC converter input current command value >= 2 A Boost DC/DC converter input current sensor voltage value < Malfunction voltage threshold (0.1 V) Conditions 1 and 2 are detected for 2 seconds or more Park the vehicle in an area where the solar radiation will be steady. Make sure no part of the solar roof is shaded. If the solar roof is dirty, clean it. Turn the ignition switch off and then disconnect the cable from the negative (-) auxiliary battery terminal. Wait for 5 seconds or more, then disconnect the power source connector and then all other low voltage connectors the solar energy control ECU assembly. Wait for 30 seconds or more, then connect the low voltage connectors of the solar energy control ECU assembly except the power source connector and then connect the power source connector. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, wait for 5 to 10 seconds, and then turn the ignition switch off. Wait for 20 minutes and then check for DTCs to check that no DTCs have been stored. While waiting, the EV battery will be charged by the solar charging system. However, depending on certain conditions, charging may not be performed. When the EV battery is fully charged, high voltage charging to the EV battery is not performed. If any of the following conditions is met, the EV battery will not be charged by the solar charging system: The EV battery is charged via an external power source. The ignition switch is turned to ACC. The ignition switch is turned to ON. The ignition switch is turned to ON (READY). The EV battery heating system is operating. The remote air conditioning system is operating. Check that solar charging is being performed. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery After completing repairs, clear the DTCs and then check that the vehicle has returned to normal by performing the following All Readiness check procedure. Make sure no part of the solar roof is shaded.If the solar roof is dirty, clean it. Make sure to turn the ignition switch off within 10 seconds. While waiting, the EV battery will be charged by the solar charging system. However, depending on certain conditions, charging may not be performed.When the EV battery is fully charged, high voltage charging to the EV battery is not performed.If any of the following conditions is met, the EV battery will not be charged by the solar charging system:The EV battery is charged via an external power source.The ignition switch is turned to ACC.The ignition switch is turned to ON.The ignition switch is turned to ON (READY).The EV battery heating system is operating.The remote air conditioning system is operating. Be sure to check that high voltage battery charging is being performed by the solar roof. Refer to the precautions before inspecting high voltage circuit. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary batteryWhen disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

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[2293, 2501, 2747, 2786, 3133, 4608, 5100, 5404, 5969, 6651, 7163, 7266, 7877, 7979, 8627, 11086]

Power Source / Network

Power Source / Network

Disconnect the fuel hose (See page ). Disconnect the fuel main tube (See page ). Remove the 3 bolts and fuel filter assembly. Install the fuel filter assembly with the 3 bolts. Connect the fuel main tube (See page ). Connect the fuel hose (See page ). When the cable is disconnected/reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.Learning completes when vehicle is drivenEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkLane departure alert systemDrive the vehicle straight ahead at 40 km/h (25 mph) or more for 10 seconds or more.Pre-collision systemLighting system (EXT) (for LED Headlight)Stop and start systemDrive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)Vehicle stability control system (for Hydraulic brake booster)Drive the vehicle straight ahead at 40 km/h (25 mph) or more for at least 10 seconds. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

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[534, 833, 3631, 4493, 4523, 6370, 6435, 6974, 7453, 7997, 8318, 10550, 10567, 10986]

Engine / Hybrid System

Engine / Hybrid System

Insert and install the No. 1 radiator hose. Connect the No. 1 radiator hose (1) to the water pump assembly. Make sure you can hear the No. 1 radiator hose (1) lock. Connect the No. 1 radiator hose (2) to the engine water pump assembly. Make sure you can hear the No. 1 radiator hose (1) lock. Connect the No. 1 radiator hose to the radiator assembly on the bottom. Make sure you can hear the No. 1 radiator hose lock. INSPECT FOR COOLANT LEAK (for High Temperature)

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[2411, 2467, 6973, 11079]

Engine / Hybrid System

Engine / Hybrid System

w/ Audio and Visual System or Navigation System RADIO AND DISPLAY RECEIVER ASSEMBLY (w/ Audio and Visual System [for Radio and Display Type]) RADIO AND DISPLAY RECEIVER ASSEMBLY (w/ Navigation System)

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[6710]

Brake

Brake

Check that the windshield deicer wire (windshield glass) becomes warm by operating the front wiper deicer switch of the air conditioning control assembly. Confirm that windshield deicer system operation stops after approximately 15 minutes. If the windshield deicer system is operated when the auxiliary battery voltage is low, due to the electrical load limit control that gives voltage supply priority to the power steering system, the windshield deicer system may not operate. In this case, check the vehicle control history (RoB) of the power steering system and check that "Battery Voltage Drop: X208F" is not stored before proceeding with troubleshooting.

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[2936, 9205]

Vehicle Exterior

Vehicle Exterior

Use the same procedure for the RH side and LH side. The following procedure is for the LH side. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side) REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side) REMOVE FRONT DOOR NO. 2 SERVICE HOLE COVER REMOVE AMBIENT LIGHT (FRONT DOOR TRIM BOARD SUB-ASSEMBLY) Use the same procedure for the RH side and LH side.The following procedure is for the LH side.

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Vehicle Interior

Vehicle Interior

REMOVE REAR NO. 1 SEAT RECLINING COVER LH Using a moulding remover, detach the 2 claws. Move the cover in the direction of the arrow to detach the guide. Detach the 2 hooks and remove the cover. REMOVE REAR NO. 1 SEAT RECLINING COVER RH Using a moulding remover, detach the 2 claws. Move the cover in the direction of the arrow to detach the guide and remove the cover. REMOVE SEAT TRACK OPEN LEVER PIN SUB-ASSEMBLY Remove the pin as shown in the illustration. Detach the 4 claws and remove the pawl guide. REMOVE REAR NO. 1 SEAT HINGE SUB-ASSEMBLY LH REMOVE REAR NO. 1 SEAT HINGE SUB-ASSEMBLY RH Using a screwdriver, detach the 6 claws. Disconnect the reclining release handle from the under cover. Using a screwdriver, remove the spring of the seat stay ball-joint. Remove the seat hinge and seat stay as a unit. As the seat stay cannot be disconnected from the seat hinge, it is removed in the previous step. If it is necessary to replace the seat stay, replace it together with the seat hinge as the stay cannot be disconnected from the hinge. Remove the protector from the cushion frame. Remove the spring from the seat cushion frame. REMOVE REAR SEAT CUSHION UNDER COVER SUB-ASSEMBLY RH REMOVE REAR NO. 2 SEAT HINGE COVER LH Detach the 3 claws and remove the cover. REMOVE REAR NO. 2 SEAT HINGE COVER RH Detach the 3 claws and remove the cover. Cut off the tack pins and remove the carpet from the cushion pad. Remove the 3 hog rings and seat cushion cover with pad. REMOVE REAR NO. 1 SEAT INNER BELT ASSEMBLY LH REMOVE REAR SEAT INNER CUSHION EDGE PROTECTOR RH Cut off the tack pins and remove the carpet from the cushion pad. REMOVE SEPARATE TYPE REAR SEAT CUSHION COVER Remove the hog rings and seat cushion cover from the seat cushion pad. Using a screwdriver, detach the 4 claws and remove the cover. Detach the fastening tape and open the cover. Open the 2 fasteners, and then open the seatback cover. Using a screwdriver, detach the claw and guide, and then remove the cover. REMOVE REAR SEAT LOCK CONTROL LEVER SUB-ASSEMBLY RH Disconnect the cable in the order shown in the illustration and remove the lever. REMOVE REAR NO. 1 SEAT HEADREST SUPPORT ASSEMBLY Detach the 4 claws and remove the 2 supports. Detach the 2 hooks and remove the seatback cover with pad. Remove the hog rings and seatback cover from the seatback pad. REMOVE REAR NO. 1 SEAT LOCK CABLE ASSEMBLY Detach the 2 cable clamps, and then disconnect the cable and remove it. REMOVE REAR SEAT INNER RECLINING COVER LH Detach the 2 claws and 2 guides, and then remove the cover. REMOVE REAR SEAT INNER RECLINING COVER RH Detach the 2 claws and 2 guides, and then remove the cover. REMOVE REAR SEAT RECLINING COVER INNER LH Detach the 2 guides and remove the cover. REMOVE REAR SEAT RECLINING COVER INNER RH Detach the 2 guides and remove the cover. Remove the 4 bolts and seatback frame. REMOVE NO. 1 FOLD SEAT LOCK CONTROL CABLE ASSEMBLY RH Detach the 3 cable clamps, and then disconnect the cable and remove it. Wear protective gloves. Sharp areas on the parts may injure your hands. Use the same procedure for both pins. Use the same procedure for both pawl guides. Tape the screwdriver tip before use. The seat stay cannot be disconnected from the seat hinge. If the stay is disconnected from the hinge, replacement of both parts is necessary. If it is necessary to replace the seat hinge, replace it together with the seat stay as the stay cannot be disconnected from the hinge. As the seat stay cannot be disconnected from the seat hinge, it is removed in the previous step.If it is necessary to replace the seat stay, replace it together with the seat hinge as the stay cannot be disconnected from the hinge. Use the same procedure for both protectors. Use the same procedure for both cushions. Use the same procedure for both springs. Tape the screwdriver tip before use. Tape the screwdriver tip before use.

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[99, 392, 955, 1332, 1512, 1516, 2689, 2993, 3178, 4125, 7127, 7784, 8223, 8714, 9057, 9717]

Brake

Brake

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - ). REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY Using a clip remover, remove the 4 clips and front fender apron seal RH. REMOVE FRONT NO. 1 FENDER APRON TO FRAME SEAL RH Using a clip remover, remove the 5 clips and front No. 1 fender apron to frame seal RH. REMOVE FRONT HEATER BRACKET (for Cold Area Specification Vehicles) Loosen the 2 hose clamps and remove the No. 1 air cleaner hose. Detach the 2 clamps and disconnect the mass air flow meter connector. Detach the 3 clamps and disconnect the mass air flow meter connector. Detach the 4 clamps and remove the air cleaner cap sub-assembly. Remove the 3 bolts and air cleaner case sub-assembly. Remove the bolt and wire harness bracket. Loosen the hose clamp and remove the 2 bolts and compressor outlet elbow. REMOVE VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY (for Cold Area Specification Vehicles) REMOVE NO. 1 VISCOUS HEATER BRACKET SUB-ASSEMBLY (for Cold Area Specification Vehicles) DISCONNECT COOLER COMPRESSOR ASSEMBLY (w/ Air Conditioning System) Slide the 2 clamps and disconnect the No. 3 turbo water hose and No. 4 turbo water hose from the ventilation pipe. Remove the bolt and disconnect the 2 ventilation hoses and ventilation pipe from the cylinder head sub-assembly. Remove the 2 bolts and engine oil level dipstick guide from the cylinder block sub-assembly. Remove the O-ring from the engine oil level dipstick guide. Remove the bolt and wire harness bracket from the water inlet. Disconnect the 2 connectors and detach the wire harness clamp. Slide the clamp and disconnect the No. 2 turbo water hose from the No. 1 turbo water hose sub-assembly. Slide the clamp and disconnect the No. 3 turbo water hose from the No. 2 water by-pass pipe. Remove the 2 nuts, compressor inlet elbow and gasket from the turbocharger sub-assembly. Remove the 2 bolts and No. 1 turbo insulator from the turbocharger sub-assembly. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR Remove the bolt and No. 1 exhaust manifold heat insulator from the exhaust manifold. Disconnect the No. 1 turbo water hose from the No. 1 turbo water pipe sub-assembly. Remove the 3 nuts, turbine outlet elbow and gasket from the turbocharger sub-assembly. Remove the 2 bolts, nut and turbocharger stay from the turbocharger sub-assembly and cylinder block sub-assembly. Remove the 2 bolts, 2 nuts, union bolt, turbo oil inlet pipe sub-assembly and 3 gaskets from the turbocharger sub-assembly and cylinder block sub-assembly. Remove the 8 nuts, 8 plate washers and 8 collars from the exhaust manifold with turbocharger sub-assembly. Remove the exhaust manifold with turbocharger and gasket. Remove the 3 nuts, turbocharger sub-assembly and gasket from the exhaust manifold. REMOVE NO. 1 TURBO WATER PIPE SUB-ASSEMBLY Remove the 2 nuts, bolt, No. 1 turbo water pipe sub-assembly and gasket from the turbocharger sub-assembly. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ).When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - ). Do not loosen the nut labeled A in the illustration.

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[5598, 5794, 5889]

Engine / Hybrid System

Engine / Hybrid System

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Remove the bolt and detach the 2 guides. Disconnect the connector and remove the windshield wiper relay assembly. Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.

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[179, 1345, 1929, 2166, 2170, 2281, 2462, 2774, 3561, 5390, 5434, 6348, 6858, 6989, 8291, 10789, 11299]

Vehicle Interior

Vehicle Interior

Using SST and a press, install a new absorber bush. Attach the arm of SST to the diameter of the coil spring. Make sure that the coil spring is installed so that the distance between the upper and lower hooks of SST is at the maximum. Make sure that the claws of the hooks are securely attached. If the coil spring bends during the compression, immediately stop the compression and reinstall SST. Do not compress the spring until the coil springs contact each other. Install the coil spring to the shock absorber. Install the cushion, 2 retainers and suspension support to the piston rod. Temporarily install a new front shock absorber nut to the suspension support. Position the suspension support as shown in the illustration. TIGHTEN FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT Make sure that the coil spring is installed so that the distance between the upper and lower hooks of SST is at the maximum.Make sure that the claws of the hooks are securely attached. If the coil spring bends during the compression, immediately stop the compression and reinstall SST.Do not compress the spring until the coil springs contact each other.Do not use an impact wrench. Fit the lower end of the coil spring into the recess of the spring seat of the shock absorber. Release the coil spring while checking the position of the suspension support. Do not use an impact wrench. It will damage the shock absorber rod.

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[5013]

Suspension

Suspension

Check if the illumination for the radio and display receiver assembly, steering pad switch assembly, heater control switch or others (hazard switch, transmission control switch, etc.) comes on when the light control switch is turned to the head or tail position. CHECK HARNESS AND CONNECTOR (SPIRAL CABLE SUB-ASSEMBLY - BATTERY) CHECK HARNESS AND CONNECTOR (DRIVING SUPPORT SWITCH CONTROL ECU - SPIRAL CABLE SUB-ASSEMBLY AND BODY GROUND) CHECK HARNESS AND CONNECTOR (SPIRAL CABLE SUB-ASSEMBLY - BATTERY) Measure the voltage according to the value(s) in the table below. Remove the steering pad switch assembly (See page ). Inspect the steering pad switch assembly (See page ). Remove the spiral cable sub-assembly (See page ). Inspect the spiral cable sub-assembly (See page ). CHECK HARNESS AND CONNECTOR (RADIO AND DISPLAY RECEIVER ASSEMBLY - SPIRAL CABLE SUB-ASSEMBLY) CHECK HARNESS AND CONNECTOR (RADIO AND DISPLAY RECEIVER ASSEMBLY - SPIRAL CABLE SUB-ASSEMBLY) Disconnect the H51 radio and display receiver assembly connector. Disconnect the G40 spiral cable sub-assembly connector. Measure the resistance according to the value(s) in the table below. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE Disconnect the radio and display receiver assembly connector. Measure the resistance according to the value(s) in the table below. Measure the voltage according to the value(s) in the table below. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE CHECK HARNESS AND CONNECTOR (DRIVING SUPPORT SWITCH CONTROL ECU - SPIRAL CABLE SUB-ASSEMBLY AND BODY GROUND) Disconnect the G40 spiral cable sub-assembly connector. Disconnect the G76*1 or G163*2 driving support switch control ECU connector. Measure the resistance according to the value(s) in the table below. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE The vehicle is equipped with a Supplemental Restraint System (SRS) which includes components such as airbags. Before servicing (including removal or installation of parts), be sure to read the precautionary notice for the Supplemental Restraint System (See page ). Inspect the fuses for circuits related to this system before performing the following inspection procedure.

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[1905, 6731, 9336, 9969]

Audio / Visual / Telematics

Audio / Visual / Telematics

Remove the rear No. 1 seat assembly LH (See page ). REMOVE REAR NO. 1 SEAT RECLINING COVER RH Wear protective gloves. Sharp areas on the parts may injure your hands.

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[3139, 8589, 10599]

Vehicle Interior

Vehicle Interior

Use the same procedure for the RH side and LH side. The following procedure is for the LH side. REMOVE REAR SEAT HEADREST ASSEMBLY (for LH Side) REMOVE REAR SEAT HEADREST ASSEMBLY (for RH Side) REMOVE REAR SEATBACK ASSEMBLY LH (for LH Side) REMOVE REAR SEATBACK HINGE COVER (for RH Side) REMOVE REAR SEATBACK ASSEMBLY RH (for RH Side) REMOVE REAR SEAT CUSHION ASSEMBLY LH (for LH Side) REMOVE REAR SEAT CUSHION ASSEMBLY RH (for RH Side) REMOVE REAR DOOR COURTESY LIGHT SWITCH ASSEMBLY Using a T30 "TORX" socket wrench, remove the screw. Disconnect the connector to remove the rear door courtesy light switch assembly. Use the same procedure for the RH side and LH side.The following procedure is for the LH side.

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[214, 919, 1362, 1841, 1961, 2033, 2057, 2796, 2934, 3336, 4838, 5203, 5790, 6051, 6747, 7411, 7623, 8568, 8897, 10526, 10746]

Vehicle Interior

Vehicle Interior

CHECK INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY AND MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) Disconnect the MB main body ECU (multiplex network body ECU) connector. Measure the voltage and resistance according to the value(s) in the table below. Reconnect the MB main body ECU (multiplex network body ECU) connector. Check for pulses according to the value(s) in the table below. CHECK POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Driver Door) Disconnect the K2 power window regulator motor assembly (for driver door) connector. Measure the voltage and resistance according to the value(s) in the table below. Reconnect the K2 power window regulator motor assembly (for driver door) connector. Check for pulses according to the value(s) in the table below. Disconnect the J2 power window regulator motor assembly (for driver door) connector. Measure the voltage and resistance according to the value(s) in the table below. Reconnect the J2 power window regulator motor assembly (for driver door) connector. Check for pulses according to the value(s) in the table below. CHECK POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Front Passenger Door) Disconnect the J2 power window regulator motor assembly (for front passenger door) connector. Measure the voltage and resistance according to the value(s) in the table below. Reconnect the J2 power window regulator motor assembly (for front passenger door) connector. Check for pulses according to the value(s) in the table below. Disconnect the K2 power window regulator motor assembly (for front passenger door) connector. Measure the voltage and resistance according to the value(s) in the table below. Reconnect the K2 power window regulator motor assembly (for front passenger door) connector. Check for pulses according to the value(s) in the table below. CHECK POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Rear RH Door) Disconnect the L2 power window regulator motor assembly (for rear RH door) connector. Measure the voltage and resistance according to the value(s) in the table below. Reconnect the L2 power window regulator motor assembly (for rear RH door) connector. Check for pulses according to the value(s) in the table below. CHECK POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Rear LH Door) Disconnect the M2 power window regulator motor assembly (for rear LH door) connector. Measure the voltage and resistance according to the value(s) in the table below. Reconnect the M2 power window regulator motor assembly (for rear LH door) connector. Check for pulses according to the value(s) in the table below. Disconnect the K7 multiplex network master switch assembly connector. Measure the voltage and resistance according to the value(s) in the table below. Reconnect the K7 multiplex network master switch assembly connector. Check for pulses according to the value(s) in the table below. Disconnect the J7 multiplex network master switch assembly connector. Measure the voltage and resistance according to the value(s) in the table below. Reconnect the J7 multiplex network master switch assembly connector. Check for pulses according to the value(s) in the table below. CHECK CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) Disconnect the I1 certification ECU (smart key ECU assembly) connector. Measure the voltage and resistance according to the value(s) in the table below. Reconnect the I1 certification ECU (smart key ECU assembly) connector. Check for pulses according to the value(s) in the table below. Disconnect the I2 and I3 hybrid vehicle control ECU connectors. Measure the resistance and voltage according to the value(s) in the table below. Reconnect the I2 and I3 hybrid vehicle control ECU connectors. Check for pulses according to the value(s) in the table below. CHECK ID CODE BOX (IMMOBILISER CODE ECU) Disconnect the I20 ID code box (immobiliser code ECU) connector. Measure the voltage and resistance according to the value(s) in the table below. Reconnect the I20 ID code box (immobiliser code ECU) connector. Check for pulses according to the value(s) in the table below. CHECK DOUBLE LOCK DOOR CONTROL RELAY ASSEMBLY (w/ Double Locking System) Disconnect the I16 double lock door control relay assembly connector. Measure the voltage and resistance according to the value(s) in the table below. Reconnect the I16 double lock door control relay assembly connector. Check for pulses according to the value(s) in the table below. Measure the values on the wire harness side with the connectors disconnected. Measure the values on the wire harness side with the connector disconnected. Measure the values on the wire harness side with the connector disconnected. Measure the values on the wire harness side with the connector disconnected. Measure the values on the wire harness side with the connector disconnected. Measure the values on the wire harness side with the connector disconnected. Measure the values on the wire harness side with the connector disconnected. Measure the values on the wire harness side with the connector disconnected. Measure the values on the wire harness side with the connector disconnected. Measure the values on the wire harness side with the connector disconnected. Measure the values on the wire harness side with the connector disconnected. Measure the values on the wire harness side with the connector disconnected.

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[4975, 5850, 6028, 6636, 7486, 10379]

Power Source / Network

Power Source / Network

Depending on the parts that are replaced during vehicle inspection or maintenance, performing initialization, registration or calibration may be needed. Refer to Precaution for Audio and Visual System. When replacing the radio and display receiver assembly, always replace it with a new one. If a radio and display receiver assembly which was installed to another vehicle is used, the following may occur: A communication malfunction DTC may be stored. The radio and display receiver assembly may not operate normally. Check the conditions under which the MirrorLink function is being used. Refer to System Description and check if the application being used is MirrorLink compatible. The names of applications are subject to change. USE MIRRORLINK COMPATIBLE APPLICATION AND CHECK AGAIN Check if an image is displayed on the MirrorLink compatible smartphone when a MirrorLink compatible application is running and it is disconnected from the head unit. Connect the smartphone to the head unit with a MirrorLink compatible application running and check if the MirrorLink function can be used and an image is displayed. Depending on the parts that are replaced during vehicle inspection or maintenance, performing initialization, registration or calibration may be needed. Refer to Precaution for Audio and Visual System. When replacing the radio and display receiver assembly, always replace it with a new one. If a radio and display receiver assembly which was installed to another vehicle is used, the following may occur:A communication malfunction DTC may be stored.The radio and display receiver assembly may not operate normally. Some applications have a display restriction in consideration of safe driving. Some applications require payment.The names of applications are subject to change. Some applications have a display restriction in consideration of safe driving. Restarting the smartphone may return the application operation normal. The MirrorLink function may not start if a MirrorLink compatible application is not running.

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[245, 3159, 4002, 4614, 5904, 6007, 6312, 6689, 6874, 6882, 7225, 10720, 10738]

Audio / Visual / Telematics

Audio / Visual / Telematics

Power window regulator motor assembly (for driver door) Main body ECU (multiplex network body ECU) Inspect the fuses for circuits related to this system before performing the following procedure. When a power window regulator motor assembly is replaced or removed and reinstalled, it requires initialization. If the main body ECU (multiplex network body ECU) is replaced, refer to Service Bulletin. Remove the multiplex network master switch assembly. 201701 - 201905 201905 - 202007 202007 - Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY - POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Driver Door)) CHECK HARNESS AND CONNECTOR (MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY - POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Driver Door)) Disconnect the K2 power window regulator motor assembly (for driver door) connector. Measure the resistance according to the value(s) in the table below. Disconnect the J2 power window regulator motor assembly (for driver door) connector. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Driver Door) - AUXILIARY BATTERY, BODY GROUND) CHECK HARNESS AND CONNECTOR (POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Driver Door) - AUXILIARY BATTERY, BODY GROUND) Measure the voltage according to the value(s) in the table below. Measure the resistance according to the value(s) in the table below. Measure the voltage according to the value(s) in the table below. Measure the resistance according to the value(s) in the table below. REPLACE POWER WINDOW REGULATOR MOTOR ASSEMBLY (for driver door) REPLACE POWER WINDOW REGULATOR MOTOR ASSEMBLY (for driver door) Replace the power window regulator motor assembly (for driver door). 201701 - 201905 201905 - 202007 202007 - END (POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Driver Door) WAS DEFECTIVE) REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) Inspect the fuses for circuits related to this system before performing the following procedure.When a power window regulator motor assembly is replaced or removed and reinstalled, it requires initialization. If the main body ECU (multiplex network body ECU) is replaced, refer to Service Bulletin. When DTC B1206 and B2321 are output simultaneously, perform troubleshooting for DTC B1206 first. Make sure that each ECU is in sleep mode before performing the inspection. To enter sleep mode, turn the power switch from on (IG) to off and wait for 180 seconds or more without operating any switches. Make sure that each ECU is in sleep mode before performing the inspection. To enter sleep mode, turn the power switch from on (IG) to off and wait for 180 seconds or more without operating any switches.

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[1296, 4949, 5261, 5850, 6028, 6636, 7486, 9000, 10379]

Engine / Hybrid System

Engine / Hybrid System

With the vehicle stationary, the yaw rate and acceleration sensor output value is not 0 deg/s. READ VALUE USING GTS (YAW RATE SENSOR) Enter the following menus: Chassis / ABS/VSC/TRC / Data List. Check that the yaw rate sensor output value is displayed on the GTS. Check that the yaw rate and acceleration sensor (airbag sensor assembly) is installed properly (See page 201708 - 202008 202008 - ). When replacing the yaw rate and acceleration sensor (airbag sensor assembly), perform calibration (See page ). When DTC U0123, U0124 and/or U0126 is output together with DTC C1436, inspect and repair the trouble areas indicated by DTC U0123, U0124 and/or U0126 first (See page ). Check the yaw rate and acceleration sensor signal after replacement (See page ). Check the yaw rate and acceleration sensor signal after replacement (See page ).

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Engine / Hybrid System

Engine / Hybrid System

INSTALL SMART DOOR CONTROL RECEIVER ASSEMBLY (w/ Smart Entry and Start System) INSTALL DOOR CONTROL RECEIVER (w/o Smart Entry and Start System) INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY (w/ Luggage Compartment Room Light) INSTALL ROOF SIDE INNER GARNISH COVER RH (w/o Luggage Compartment Room Light) INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY INSTALL REAR SEAT INNER BELT ASSEMBLY LH INSTALL REAR SEAT INNER BELT ASSEMBLY RH INSTALL DECK FLOOR BOX LH (w/ Deck Floor Box) INSTALL DECK FLOOR BOX RH (w/ Deck Floor Box) INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Package Tray Trim)

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[512, 1140, 1540, 2243, 2278, 2524, 4753, 7909, 8531, 9493]

Suspension

Suspension

Connect the connector and install the console box assembly. Sufficiently apply compressor oil to 2 new O-rings. Install the 2 O-rings to the 2 cooler pipes. Connect the 2 cooler pipes with the 2 bolts. Install the 7 bolts and 2 screws. Attach the 3 claws to install the center floor carpet cover RH. Connect the connector and install the rear console end panel sub-assembly. INSTALL NO. 1 CONSOLE BOX DUCT (for Single Air Conditioning System) Install the console panel sub-assembly (See page ). Install the console panel sub-assembly (See page ). Install the shift lever knob sub-assembly (See page ). Install the shift lever knob sub-assembly (See page ). INSTALL FRONT NO. 2 CONSOLE BOX INSERT INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY INSTALL FRONT NO. 1 CONSOLE BOX INSERT INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY INSTALL FRONT CONSOLE UPPER PANEL GARNISH (for Manual Transmission) INSTALL FRONT CONSOLE UPPER PANEL GARNISH (for Automatic Transmission) INSTALL NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION INSTALL INSTRUMENT PANEL FINISH PANEL END LH INSTALL NO. 1 INSTRUMENT PANEL FINISH PANEL CUSHION INSTALL INSTRUMENT PANEL FINISH PANEL END RH Install the front seat assembly (See page ). Install the front seat assembly (See page ). Install the front seat assembly (See page ).

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[1610, 6211, 6526, 10284, 10742]

Drivetrain

Drivetrain

Learning completes when vehicle is operated normally DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL Use the same procedure as for the No. 1 meter hood cluster. When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.Learning completes when vehicle is drivenEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkFront Camera SystemDrive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.Adaptive High Beam SystemLearning completes when vehicle is operated normallyEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkPower Door Lock Control SystemBack door openerPerform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.Power Back Door SystemReset back door close positionAir Conditioning SystemAfter the ignition switch is turned to ON, the servo motor standard position is recognized.- After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-)auxiliary battery terminal.

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Vehicle Interior

Vehicle Interior

The plugin charge control ECU detects a stuck closed malfunction of a charge relay on the EV battery negative (-) terminal side. The cause of this malfunction may be one of the following: Electric vehicle charger internal voltage sensor (VCHG) circuit malfunction Solar energy control ECU assembly internal voltage sensor (VSOL) circuit malfunction (w/ Solar Charging System) Traction battery device box (EV supply battery assembly) malfunction Traction battery device box (EV supply battery assembly) malfunction Traction battery device box (EV supply battery assembly) Battery ECU assembly (EV supply battery assembly) Turn the ignition switch to ON and turn the GTS on. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure). Turn the ignition switch off and wait for 2 minutes or more. Connect the electric vehicle charger cable assembly, and plug-in charge the vehicle for 3 minutes or more. Disconnect the electric vehicle charger cable assembly and wait for 10 seconds or more. Turn the ignition switch to ON and turn the GTS on. Enter the following menus: Powertrain / Plug-in Control / Utility / All Readiness. If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform driving pattern again. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. If the DTCs are cleared or the cable is disconnected and reconnected to the negative (-) auxiliary battery terminal before performing repairs, performing plug-in charging may cause a malfunction. Do not performing plug-in charging. CHECK DTC OUTPUT (EV, EV BATTERY, PLUG-IN CONTROL) CHECK DTC OUTPUT (EV, EV BATTERY, PLUG-IN CONTROL, SOLAR CHARGING CONTROL) CHECK DTC OUTPUT (EV, EV BATTERY, PLUG-IN CONTROL) P0E6A73 may be output as a result of the malfunction indicated by the DTCs above. The chart above is listed in inspection order of priority. Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.) GO TO DTC CHART (HYBRID CONTROL SYSTEM) GO TO DTC CHART (HYBRID BATTERY SYSTEM) GO TO DTC CHART (PLUG-IN CHARGE CONTROL SYSTEM) Read the freeze frame data of DTC P0E6A73. CHECK DTC OUTPUT (EV, EV BATTERY, PLUG-IN CONTROL, SOLAR CHARGING CONTROL) P0E6A73 may be output as a result of the malfunction indicated by the DTCs above. The chart above is listed in inspection order of priority. Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.) GO TO DTC CHART (HYBRID CONTROL SYSTEM) GO TO DTC CHART (HYBRID BATTERY SYSTEM) GO TO DTC CHART (PLUG-IN CHARGE CONTROL SYSTEM) GO TO DTC CHART (SOLAR CHARGING SYSTEM) Read the freeze frame data of DTC P0E6A73. Read the freeze frame data of DTC P0E6A73. After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure. According to the display on the GTS, read the Data List and monitor the values of "Hybrid/EV Battery Voltage" and "Charging Voltage for Hybrid/EV Battery" for 3 minutes during plug-in charge. If the difference between "Hybrid/EV Battery Voltage" and "Charging Voltage for Hybrid/EV Battery" is always less than 100 V, the vehicle has returned to normal. If the judgment result shows NORMAL, the system is normal.If the judgment result shows ABNORMAL, the system has a malfunction.If the judgment result shows INCOMPLETE or N/A, perform driving pattern again. Refer to the precautions before inspecting high voltage circuit. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. If the DTCs are cleared or the cable is disconnected and reconnected to the negative (-) auxiliary battery terminal before performing repairs, performing plug-in charging may cause a malfunction. Do not performing plug-in charging. P0E6A73 may be output as a result of the malfunction indicated by the DTCs above.The chart above is listed in inspection order of priority.Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.) In this step, read only the values of "0(s)", which means the moment the DTC has been confirmed, although other information before and after the moment is also displayed when reading the freeze frame data. When the difference between "Charging Voltage for Hybrid/EV Battery" and "Hybrid/EV Battery Voltage" is large even though the charge relay of EV battery positive (+) terminal side is OFF, the electric vehicle charger assembly has a malfunction. P0E6A73 may be output as a result of the malfunction indicated by the DTCs above.The chart above is listed in inspection order of priority.Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.) In this step, read only the values of "0(s)", which means the moment the DTC has been confirmed, although other information before and after the moment is also displayed when reading the freeze frame data. When the difference between "Charging Voltage for Hybrid/EV Battery" and "Hybrid/EV Battery Voltage" is large even though the charge relay of EV battery positive (+) terminal side is OFF, the electric vehicle charger assembly has a malfunction. In this step, read only the values of "0(s)", which means the moment the DTC has been confirmed, although other information before and after the moment is also displayed when reading the freeze frame data. When the difference between "Solar Charging Boosting DC/DC Converter Voltage" and "Hybrid/EV Battery Voltage" is large even though the charge relay of EV battery positive (+) terminal side is OFF, the electric vehicle charger assembly has a malfunction.

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[74, 87, 423, 1037, 1279, 2080, 3279, 4004, 4072, 5404, 5606, 5856, 6088, 6651, 6756, 7891, 8034, 8074, 8952, 9781, 11093, 11112, 11244]

Engine / Hybrid System

Engine / Hybrid System

Whenever a lane departure alert system DTC is stored, the forward recognition camera stores the current vehicle state (ECU and sensor information) as Freeze Frame Data. Enter the following menus: Chassis / LKA/LDA / Trouble Codes. According to the GTS display, select a DTC that stored freeze frame data. Read the freeze frame data recorded when the DTC was stored.

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[2677, 2739, 3064, 7088, 7711, 8200, 9852, 11012]

Vehicle Exterior

Vehicle Exterior

Enter the following menus: Powertrain / Cruise Control / Data List. Read the Data List according to the display on the GTS. If any DTCs are output, the value for a measurement item may be incorrect. If any DTCs are output, perform troubleshooting accordingly. After repair, confirm relevant values using the Data List. Enter the following menus: Body Electrical / Combination Meter / Active Test. Perform the Active Test according to the display on the GTS. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. If any DTCs are output, the value for a measurement item may be incorrect.If any DTCs are output, perform troubleshooting accordingly. After repair, confirm relevant values using the Data List. Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests. The power switch must be turned on (IG) to proceed with the Active Test using the GTS.

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Vehicle Interior

Vehicle Interior

Use the same procedure for the RH and LH sides. The procedure listed below is for the LH side. Remove the parking brake assembly (See page ). REMOVE REAR AXLE SHAFT WITH PARKING BRAKE PLATE LH Remove the 4 nuts and rear axle shaft with parking brake plate. REMOVE REAR AXLE SHAFT OIL SEAL LH Using SST, remove the rear axle shaft oil seal. Use the same procedure for the RH and LH sides.The procedure listed below is for the LH side. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - ).

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0.07935727387666702, 0.046964921057224274, -0.0881863385438919, 0.006314261816442013, -0.06586740165948868, -0.020351987332105637, 0.03463149070739746, 0.024859070777893066, -0.013626509346067905, 0.06129905954003334, -0.049291424453258514, -0.025491978973150253, -0.08864976465702057, -0.03435172885656357, 0.04787946492433548, -0.08728660643100739, -0.12339795380830765, -0.020209448412060738, -0.0024353982880711555, -0.02481350488960743, 0.03328055515885353, 0.11358495056629181, -0.0502258837223053, -0.11140388995409012]

[2035, 2500, 5267, 9254, 9262]

Audio / Visual / Telematics

Audio / Visual / Telematics

Enter the following menus: Body Electrical / Tilt & Telescopic / Data List. According to the display on the GTS, read the Data List. Enter the following menus: Body Electrical / Tilt & Telescopic / Active Test. According to the display on the GTS, perform the Active Test. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.

[-0.044896308332681656, 0.005146628245711327, 0.025988295674324036, 0.0686771348118782, 0.046604692935943604, -0.06303292512893677, 0.06863007694482803, 0.041717518121004105, -0.06645341217517853, 0.03898334130644798, 0.08402014523744583, 0.014860980212688446, 0.0022746978793293238, -0.023934371769428253, -0.09349782764911652, -0.02933211252093315, 0.08391634374856949, -0.08432534337043762, -0.0139396283775568, 0.007218222599476576, -0.01806832291185856, 0.014254785142838955, -0.10246211290359497, 0.04135442525148392, -0.1114225685596466, -0.020426644012331963, -0.029861588031053543, -0.0016140877269208431, 0.0011774806771427393, -0.022062161937355995, -0.080894336104393, 0.02796289697289467, -0.026261769235134125, 0.03651311248540878, 0.0219610333442688, -0.03525085002183914, 0.09308186173439026, -0.02955765835940838, -0.07491672039031982, -0.07075715810060501, -0.007171262055635452, -0.09239154309034348, -0.03840784355998039, -0.02376067452132702, 0.01793419010937214, 0.049731988459825516, 0.026506194844841957, -0.0814383253455162, -0.01835828460752964, -0.017722032964229584, -0.0225979033857584, 0.018693307414650917, 0.0616898275911808, 0.005248050205409527, 0.039844442158937454, 0.1003064215183258, 0.030019545927643776, -0.09225701540708542, 0.0070493342354893684, 0.009001865051686764, 0.02703230455517769, -0.03869150951504707, -0.011987550184130669, -0.06722123920917511, 0.05211688205599785, 0.05365530028939247, 0.05952681601047516, -0.039986953139305115, 0.07707414031028748, 0.00911075808107853, -0.025749431923031807, -0.00937836617231369, -0.03721020743250847, -0.005444108042865992, -0.008365463465452194, 0.018338311463594437, -0.00010727322660386562, -0.10939138382673264, 0.05413780361413956, -0.09776570647954941, -0.018933182582259178, -0.008880623616278172, -0.019549282267689705, 0.013677406124770641, 0.06679096817970276, 0.07206100970506668, 0.005105243995785713, 0.021736983209848404, -0.03720259666442871, 0.017127642408013344, 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-0.061595287173986435, 0.016801005229353905, -0.034386880695819855, -5.797674162977273e-08, -0.02730303443968296, -0.059528883546590805, 0.004047747701406479, -0.04761674255132675, -0.009609419852495193, 0.0015471924562007189, -0.05336100235581398, 0.043218668550252914, -0.06745664030313492, -0.01137265283614397, 0.03678901866078377, -0.05561225488781929, 0.0029555910732597113, -0.08836754411458969, 0.04857181757688522, -0.07377158850431442, 0.013974339701235294, 0.05595750734210014, -0.08169908076524734, 0.043453071266412735, -0.009960339404642582, 0.02547905221581459, -0.006394704803824425, 0.0645572766661644, 0.026233552023768425, 0.002115157898515463, 0.01016521081328392, 0.03793051838874817, 0.05699675902724266, -0.006210570689290762, 0.04361262544989586, 0.039435531944036484, 0.08555403351783752, 0.016043029725551605, -0.05931685119867325, 0.036007966846227646, 0.015302338637411594, 0.03582340478897095, 0.010046567767858505, -0.013008267618715763, -0.012453638948500156, 0.003556411247700453, -0.08147107809782028, 0.03171050548553467, -0.005017697811126709, -0.06350786238908768, -0.012514453381299973, -0.06664862483739853, 0.026701953262090683, -0.02507779747247696, -0.007039337418973446, -0.04710736870765686, 0.003129539079964161, 0.14272569119930267, -0.04765918850898743, -0.001726787188090384, 0.10195702314376831, -0.024111522361636162, -0.015755562111735344, -0.027612201869487762, 0.016198866069316864, 0.06809341162443161, -0.08163195848464966, -0.061848822981119156]

[12, 56, 297, 433, 481, 568, 688, 810, 935, 1134, 1175, 1341, 1514, 1845, 1875, 1931, 2182, 2247, 2404, 2563, 2746, 2945, 2958, 3306, 3315, 3394, 3447, 3743, 3971, 4092, 4206, 4287, 4346, 4454, 4499, 5103, 5129, 5247, 5294, 5490, 5498, 5659, 5792, 5847, 5920, 6124, 6142, 6164, 6294, 6483, 6661, 6753, 7024, 7250, 7496, 7745, 7785, 8005, 8046, 8108, 8324, 8858, 8934, 9251, 9360, 9524, 9862, 10169, 10993, 11057, 11078]

Vehicle Interior

Vehicle Interior

Read the Data List according to the display on the GTS. Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests. Perform the Active Test according to the display on the GTS. In the following table, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time.

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Vehicle Interior

Vehicle Interior

Remove the 5 bolts and No. 2 fuel tank protector. Disconnect the fuel evaporation hose, fuel breather hose and fuel hose. DISCONNECT FUEL TANK TO FILLER PIPE HOSE Disconnect the fuel tank to filler pipe hose from the filler pipe. Disconnect the fuel tank breather hose from the filler pipe. Disconnect the fuel sender gauge assembly connector. Set an engine lifter underneath the fuel sub tank sub-assembly. Remove the 4 bolts and disconnect the 2 fuel tank bands. Remove the 8 screws and fuel tank vent tube assembly. Remove the gasket from the fuel tank vent tube assembly. REMOVE FUEL TANK TO FILLER PIPE HOSE Remove the fuel tank to filler pipe hose from the fuel sub tank sub-assembly. Remove the fuel tank breather hose from the fuel sub tank sub-assembly. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - ). Be careful not to bend the arm of the fuel sender gauge assembly.

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[665, 1011, 1520, 2436, 3226, 3427, 4339, 4370, 4792, 5643, 6000, 6300, 6442, 6502, 7468, 7731, 8771, 9016, 10171, 10578, 10714]

Engine / Hybrid System

Engine / Hybrid System

The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was moving or stationary, whether the air fuel ratio was lean or rich, as well as the other data recorded at the time of a malfunction. The ECM records engine conditions in the form of freeze frame data every 0.5 seconds. Using the GTS, 5 separate sets of freeze frame data can be checked. 3 data sets from before the DTC was stored 1 data set from when the DTC was stored 1 data set from after the DTC was stored These data sets can be used to simulate the condition of the vehicle from around the time of the occurrence of the malfunction. The data may assist in identifying the cause of the malfunction, and in judging whether it was temporary or not. If it is impossible to duplicate the problem even though a DTC is stored, confirm the freeze frame data.

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[385, 1546, 5563, 5644, 9361, 11223]

Engine / Hybrid System

Engine / Hybrid System

Use the same procedure for LHD and RHD vehicles. The procedure listed below is for the LHD vehicles. Attach the clamps (3) to install the multi-display assembly (2). INSTALL INSTRUMENT CLUSTER FINISH CENTER UPPER PANEL Use the same procedure for LHD and RHD vehicles.The procedure listed below is for the LHD vehicles.

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[1190, 1885, 4494, 4814, 6715, 7674, 8797, 9454, 9829]

Suspension

Suspension

Use the same procedure for the RH and LH sides. The procedure listed below is for the LH side. Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts when making adjustments. The specified torque for standard bolts is shown in the standard bolt chart (See page ). Check that the clearance measurements of areas A through N are within the standard range. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201608 - 201708 201708 - 201806 201806 - ). Using SST, loosen the hinge bolts on the vehicle body and adjust the door position. Tighten the hinge bolts on the vehicle body. Loosen the hinge bolts on the door and adjust the door position. Tighten the hinge bolts on the door. Using a T40 "TORX" socket wrench, slightly loosen the striker mounting screws. Using a brass bar and hammer, hit the striker to adjust its position. Using a T40 "TORX" socket wrench, tighten the striker mounting screws. Check the SRS warning light (See page 201506 - 201708 201708 - ). Use the same procedure for the RH and LH sides.The procedure listed below is for the LH side.Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts when making adjustments.The specified torque for standard bolts is shown in the standard bolt chart (See page ). After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page ).When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201608 - 201708 201708 - 201806 201806 - ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201608 - 201708 201708 - 201806 201806 - ).

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[920, 9254]

Audio / Visual / Telematics

Audio / Visual / Telematics

PRECAUTIONS FOR DISCONNECTING CABLE FROM NEGATIVE (-) AUXILIARY BATTERY TERMINAL After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. The millimeter wave radar sensor assembly may not be able to reliably detect the following objects: Pylons made from plastic, etc., glass surfaces such as the entrance to a convenience store, low to the ground objects such as curbs, etc. Pedestrians, bicycles, motorcycles, trees, animals, walls, etc. The millimeter wave radar sensor assembly may not be able to detect obstacles or accurately measure the distance, angle or speed of obstacles in the following situations: When the preceding vehicle or vehicles travelling in another lane splashes water or kicks up snow at the front of the vehicle When the rear end of the preceding vehicle is small (such as an empty trailer) When the posture of the vehicle has changed greatly due to modifications or overloading When raindrops or snow is stuck on the front of the sensor or on the front or back of the radar sensor cover When driving in bad weather (rain, fog, snow, sandstorms, etc.) When the front grille or radar sensor cover has been subjected to a strong impact When the radar sensor cover is damaged as a result of an impact, or the installation condition of the millimeter wave radar sensor assembly has changed When a vehicle cuts closely in front of the vehicle, or when a two-wheeled vehicle is being driven close by When a non-genuine radar sensor cover is installed When an accessory, such as bull bars, a grille guard, etc., which interferes with millimeter radio waves is installed in front of the millimeter wave radar sensor assembly When the radar sensor cover and its surrounding area has been painted or is covered with a sticker When driving near a TV tower, broadcasting station, electric power plant, radar equipped vehicles, etc., or other location where strong radio waves or electrical noise may be present The sensor may mistakenly detect signs over the road, structures such as traffic lights, ceilings of tunnels, steel plates on the road, high bridges, bridge seams, manholes, cat's eyes, gutters, bottles, cans, etc. The sensor may mistakenly detect vehicles driving around curves nearby and vehicles driving in the distance as though they are driving in the same lane as the vehicle. The sensor may mistakenly detect or fail to detect objects when driving in an environment where there are many reflective objects around, such as a tunnel. The following objects may hinder the sensor's ability to detect objects. Therefore, always make sure that the radar sensor cover and the front of the millimeter wave radar sensor assembly are kept clean. Metal film (aluminum foil, candy wrappers that have a metallic coating, etc.) PRECAUTIONS WHEN REPLACING MILLIMETER WAVE RADAR SENSOR ASSEMBLY Millimeter wave radar sensor assembly foreign matter, obstruction, and dirt detection function: The millimeter wave radar sensor assembly is equipped with a function to detect foreign matter, obstructions or dirt on the front of the sensor, however depending on conditions, foreign matter, obstructions, or dirt on the front surface of the sensor or on the front or rear surface of the radar sensor cover may not always be detected. The foreign matter, obstruction and dirt detection function may not operate if there is a metal object or metallic coated plastic bag tightly adhered to the sensor or cover. The foreign matter, obstruction and dirt detection function may not operate if ice or icicles are attached to the sensor or cover. Do not subject the millimeter wave radar sensor assembly or its surrounding area to strong impacts or excessive force. Do not disassemble the millimeter wave radar sensor assembly. Do not use a millimeter wave radar sensor assembly that has been dropped or subjected to a strong impact. When replacing the millimeter wave radar sensor assembly, try to avoid touching any part of it other than the mounting portions and the edges. If the bumper or front grille has been subjected to an impact, the system may not operate correctly due to damage to the millimeter wave radar sensor assembly or misalignment of the beam axis. To prevent incorrect operation, do not modify, paint, or replace the radar sensor cover or other parts around the millimeter wave radar sensor assembly. Do not attach stickers or accessories to the millimeter wave radar sensor assembly, the radar sensor cover or its surrounding area. Do not apply excessive force to the radar sensor cover or subject it to strong impacts. Before getting in the vehicle, clear away any accumulated snow from the surface of the radar sensor cover. Before getting in the vehicle, clean away any foreign matter, obstructions, or dirt adhering to the surface of the radar sensor cover. Do not modify the vehicle in any way that would change its height or posture. Do not erase any printed characters marked on components. When replacing the millimeter wave radar sensor assembly, always replace it with a new one. If a millimeter wave radar sensor assembly which was installed to another vehicle is used, the information stored in the millimeter wave radar sensor assembly will not match the information from the vehicle and a DTC may be stored. When the millimeter wave radar sensor assembly has been replaced with a new one, it is necessary to perform millimeter wave radar sensor assembly beam axis alignment and to clear the vehicle control history. Before performing the Driving Adjustment, make sure to read Before Starting Driving Adjustment. When replacing the forward recognition camera, always replace it with a new one. If a forward recognition camera which was installed to another vehicle is used, the information stored in the forward recognition camera will not match the information from the vehicle and a DTC may be stored. When the forward recognition camera has been replaced with a new one, make sure to clear all stored vehicle control history of each system and the forward recognition camera beam axis alignment data. Do not damage the forward recognition camera lens or allow it to become dirty. Do not reuse a forward recognition camera that has been dropped or subjected to a strong impact. When the forward recognition camera is replaced, update the ECU security key. If the forward recognition camera has been replaced with a new one, make sure to perform Software Version Confirmation. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. Beam axis alignment of the millimeter wave radar sensor assembly can be performed using either Triangle Target, Flat Surface Target or Driving Adjustment.Triangle Target: Flat Surface Target: Driving Adjustment: Forward recognition camera beam axis alignment can be performed by using "One Time Recognition", "Driving Adjustment" or "Camera Axis Adjustment Value Write".One Time Recognition: Driving Adjustment: Camera Axis Adjustment Value Write: If the forward recognition camera lens is touched, replace the forward recognition camera with a new one.

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[2331, 5519]

Vehicle Exterior

Vehicle Exterior

Be sure to read Precaution thoroughly before servicing (See page ). Wear protective gloves. Sharp areas on the seat frame and adjuster may injure your hands. If the side airbag was deployed, replace the front seat side airbag assembly, separate type front seatback spring assembly, separate type front seatback cover and separate type front seatback pad with the necessary parts in accordance with the extent of the collision damage. for Walk in Seat Type: (See page ) Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. Use the same procedure for the RH and LH sides. The procedure listed below is for the LH side. (for Manual Seat, Power Seat) The procedure listed below is for the RH side. (for Walk in Seat Type) REMOVE FRONT SEAT INNER TRACK BRACKET COVER LH REMOVE FRONT SEAT OUTER TRACK BRACKET COVER LH REMOVE INNER SEAT TRACK BRACKET COVER LH REMOVE FRONT SEAT INNER TRACK BRACKET COVER RH (for Walk in Seat Type) REMOVE FRONT SEAT OUTER TRACK BRACKET COVER RH (for Walk in Seat Type) REMOVE INNER SEAT TRACK BRACKET COVER RH (for Walk in Seat Type) REMOVE SEAT TRACK COVER RH (for Walk in Seat Type) REMOVE FRONT SEATBACK BOARD SUB-ASSEMBLY LH (w/ Seatback Board) REMOVE FRONT SEATBACK BOARD CLIP (w/ Seatback Board) Remove the rubber band from the seat cushion spring. Detach the claw and disconnect the airbag connector. Detach the 3 airbag wire harness clamps. Detach the fastening tape and open the cover. Remove the rubber band from the seat cushion spring. Detach the claw and disconnect the airbag connector. Detach the 4 airbag wire harness clamps. Detach the fastening tape and open the cover. REMOVE SEPARATE TYPE FRONT SEATBACK COVER WITH PAD Disconnect the seat heater connector and detach the wire harness clamp. Open the 2 fasteners, and then open the front seatback cover. Remove the nut and front seatback cover bracket. Using a screwdriver, detach the 4 claws to remove the 2 front seat headrest supports. Remove the separate type seatback cover with pad. Remove the 2 nuts and front seat side airbag assembly. Make sure that the separate type front seatback spring assembly is not deformed. If it is, replace it with a new one. Be sure to read Precaution thoroughly before servicing (See page ).Wear protective gloves. Sharp areas on the seat frame and adjuster may injure your hands.If the side airbag was deployed, replace the front seat side airbag assembly, separate type front seatback spring assembly, separate type front seatback cover and separate type front seatback pad with the necessary parts in accordance with the extent of the collision damage.for Manual Seat: (See page )for Power Seat: (See page )for Walk in Seat Type: (See page ) Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.Use the same procedure for the RH and LH sides.The procedure listed below is for the LH side. (for Manual Seat, Power Seat)The procedure listed below is for the RH side. (for Walk in Seat Type) Be sure to read Precaution thoroughly before servicing. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) battery terminal. Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. Use the same procedure for the RH and LH sides. When storing the front seat side airbag assembly, keep the airbag deployment side facing upward. Use the same procedure for the RH and LH sides. The nuts must not be reused.Make sure that the separate type front seatback spring assembly is not deformed. If it is, replace it with a new one.

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[1719, 5763, 7404, 8431, 9072, 9820]

Vehicle Interior

Vehicle Interior

Learning completes when vehicle is operated normally When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.Learning completes when vehicle is drivenEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkFront Camera SystemDrive the vehicle straight ahead at 35 km/h(22 mph) or more for 5 seconds or more.Adaptive High Beam SystemLearning completes when vehicle is operated normallyEffect/Inoperative Function When Necessary Procedures are not PerformedNecessary ProceduresLinkPower door lock control systemBack door openerPerform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.Power Back Door SystemReset back door close positionAir Conditioning SystemAfter the ignition switch is turned to ON, the servo motor and expansion valve standard position is recognized.- After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

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[218, 253, 1082, 1397, 2432, 2469, 2757, 3425, 3878, 4625, 5057, 5070, 5482, 5845, 6031, 6276, 7493, 7740, 7741, 7863, 8557, 8630, 8655, 8816, 8929, 9565, 10555, 10630]

Vehicle Interior

Vehicle Interior

Select a DTC in order to display its freeze frame data. The solar energy control ECU assembly records vehicle and driving condition information as freeze frame data the moment a DTC is stored. It can be used for estimating or duplicating the vehicle conditions that were present when the malfunction occurred.

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[2282, 5563, 5644]

Engine / Hybrid System

Engine / Hybrid System

Check the cabin for any object that might interrupt radio reception or additional devices which use radio waves on the instrument panel. If such an object exists, remove it and check if the "No GPS signal" mark disappears. Check if the vehicle is in a location where GPS signal reception is poor. If the vehicle is in such a place, relocate the vehicle and check if the "No GPS signal" mark disappears. Enter the "System Sensors Check" screen. Refer to Check GPS & Vehicle Sensors in Operation Check. Check how many of the following codes appear in the "Reception number" column. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE Depending on the parts that are replaced during vehicle inspection or maintenance, performing initialization, registration or calibration may be needed. Refer to Precaution for Navigation System. The GPS uses extremely weak radio waves originating from satellites. If the signal is interrupted by obstructions or other radio waves, the GPS may not be able to properly receive the signal. The GPS uses 24 satellites in 6 orbits. At any point in time, 4 satellites should be able to pinpoint your vehicle. However, GPS signals may not reach the vehicle due to influence from the surroundings, vehicle direction and time. For examples, see the following illustration. T or P appears.

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[493, 2426, 3796]

Vehicle Interior

Vehicle Interior

Immerse the thermostat in water, and then gradually heat the water. Check the valve opening temperature of the thermostat. If the valve opening temperature is not as specified, replace the thermostat. If the valve lift is not as specified, replace the thermostat. Check that the valve is fully closed when the thermostat is at low temperatures (below 77°C (171°F)). If not fully closed, replace the thermostat. The valve opening temperature is inscribed on the thermostat.

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[3079, 4333, 7055, 8763]

Engine / Hybrid System

Engine / Hybrid System

Enter the following menus: Body Electrical / Blind Spot Monitor Master or Blind Spot Monitor Slave / Data List. Read the Data List according to the display on the GTS. Blind spot monitor system on, vehicle detected on left hand side and turn signal switch not operated Blind spot monitor system on, vehicle detected on left hand side and turn signal switch not operated In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time.

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[12, 56, 297, 688, 810, 935, 1175, 1341, 1514, 1875, 1931, 2247, 2404, 2876, 2945, 3306, 3394, 3447, 3743, 4206, 4346, 4454, 4499, 5125, 5129, 5294, 5490, 5683, 6124, 6142, 6294, 6661, 7024, 7496, 7745, 7785, 8005, 8046, 8108, 8858, 8934, 10169, 10557, 10993]

Power Source / Network

Power Source / Network

Power window regulator motor assembly (for rear RH door) Main body ECU (multiplex network body ECU) Inspect the fuses for circuits related to this system before performing the following procedure. When a power window regulator motor assembly is replaced or removed and reinstalled, it is necessary to perform initialization. If the main body ECU (multiplex network body ECU) is replaced, refer to Service Bulletin. Remove the instrument panel junction block assembly. 201701 - 201905 201905 - 202007 202007 - Remove the main body ECU (multiplex network body ECU) from the instrument panel junction block assembly. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Rear RH Door)) CHECK HARNESS AND CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Rear RH Door)) Disconnect the L2 power window regulator motor assembly (for rear RH door) connector. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Rear RH Door) - AUXILIARY BATTERY, BODY GROUND) CHECK HARNESS AND CONNECTOR (POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Rear RH Door) - AUXILIARY BATTERY, BODY GROUND) Measure the voltage according to the value(s) in the table below. Measure the resistance according to the value(s) in the table below. REPLACE POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Rear RH Door) REPLACE POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Rear RH Door) Replace the power window regulator motor assembly (for rear RH door). 201701 - 201905 201905 - 202007 202007 - END (POWER WINDOW REGULATOR MOTOR ASSEMBLY (for Rear RH Door) WAS DEFECTIVE) REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) Inspect the fuses for circuits related to this system before performing the following procedure.When a power window regulator motor assembly is replaced or removed and reinstalled, it is necessary to perform initialization. If the main body ECU (multiplex network body ECU) is replaced, refer to Service Bulletin. This inspection is to check the LIN communication line in the instrument panel junction block assembly that connects the wire harness to the built-in main body ECU (multiplex network body ECU). Make sure that each ECU is in sleep mode before performing the inspection. To enter sleep mode, turn the power switch from on (IG) to off and wait for 180 seconds or more without operating any switches.

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[1296, 3955, 4975, 6028, 7486, 11219]

Power Source / Network

Power Source / Network

Use the same procedure for LHD and RHD vehicles. The procedure listed below is for LHD vehicles. Use the same procedure for the RH side and LH side. The procedure listed below is for the LH side. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work. (See page 201506 - 201608 201608 - ) When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - ). REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH REMOVE NO. 2 DOOR INSIDE HANDLE BEZEL LH REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH Remove the bolt and side airbag sensor. Use the same procedure for LHD and RHD vehicles.The procedure listed below is for LHD vehicles.Use the same procedure for the RH side and LH side.The procedure listed below is for the LH side. Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work. (See page 201506 - 201608 201608 - )When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - 201708 201708 - 201806 201806 - ).

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[625, 1262, 1345, 2197, 2477, 2594, 2737, 3649, 3823, 4256, 4583, 4596, 5118, 6627, 6683, 6884, 7455, 8099, 8439, 8700, 9067, 9254, 9256, 9262, 10536]

Audio / Visual / Telematics

Audio / Visual / Telematics

No. 2 skid control ECU (brake actuator assembly) CLEAR ZERO POINT VALUE FOR YAW RATE AND ACCELERATION SENSOR Clear the zero point value for the yaw rate and acceleration sensor. PERFORM ZERO POINT CALIBRATION OF YAW RATE AND ACCELERATION SENSOR PERFORM ZERO POINT CALIBRATION OF YAW RATE AND ACCELERATION SENSOR Perform zero point calibration of the yaw rate and acceleration sensor. Based on the Freeze Frame Data and interview with the customer, attempt to reproduce the conditions when the malfunction occurred. Check if the same DTC is output. Check that the yaw rate and acceleration sensor (airbag ECU assembly) has been installed properly. Check the acceleration sensor output value displayed on the GTS. If there is a malfunction in the bus lines between the yaw rate and acceleration sensor (airbag ECU assembly) and the CAN communication system, DTC U012587 is output. When DTC U012587 is output together with C051D00, inspect and repair the trouble areas indicated by U012587 first.

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[5686, 6446, 9387, 10692]

Engine / Hybrid System

Engine / Hybrid System

Perform yaw rate and acceleration sensor zero point calibration. Brake warning light / yellow (minor malfunction) illuminates REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH Remove the 2 bolts, nut and front lower No. 1 suspension arm sub-assembly RH from the front suspension crossmember sub-assembly. Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

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[3765, 5024, 6784, 9931]

Suspension

Suspension

Use the same procedure for the RH and LH sides. The procedure listed below is for the LH side. REMOVE FRONT NO. 1 ASSIST GRIP PLUG LH REMOVE NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Disconnect the connector and remove the front No. 2 speaker assembly. REMOVE RADIO AND DISPLAY RECEIVER ASSEMBLY (for Radio and Display Type) Disconnect the connector and remove the front No. 4 speaker assembly. Use the same procedure for the RH and LH sides.The procedure listed below is for the LH side. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - ). Do not touch the cone of the speaker. Do not touch the cone of the speaker.

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[972, 1013, 3429, 4189, 7455, 9115, 9254, 9955]

Audio / Visual / Telematics

Audio / Visual / Telematics

Read the Data List according to the display on the GTS. Although this item is displayed on the GTS, it is not applicable to this vehicle. Although this item is displayed on the GTS, it is not applicable to this vehicle. Although this item is displayed on the GTS, it is not applicable to this vehicle. Perform the Active Test according to the display on the GTS. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.

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Vehicle Interior

Vehicle Interior

Use the same procedure for both the LH and RH sides. The procedure described below is for the LH side. Disengage the clamps (3) to disconnect the wiring harness (2). Guide out and remove the headlight assembly (2) to the front. Use the same procedure for both the LH and RH sides.The procedure described below is for the LH side.

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[3333, 3831, 4367, 4754, 5840, 7294, 9147, 9533, 11149]

Drivetrain

Drivetrain

Press the CD eject switch of the radio receiver for 2 seconds or more and check that the CD is ejected. Replace the CD with a known good one and check that the malfunction disappears.

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[1297, 6739, 9407]

Engine / Hybrid System

Engine / Hybrid System

Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output. Some parts must be initialized and set when replacing or removing and installing parts. After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again. DTC check procedure: Turn the ignition switch to ON and wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more. After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal. CHECK FOR OPEN IN ONE SIDE OF CAN BRANCH WIRE Based on the vehicle equipment and specifications, confirm the systems that use CAN communication. Using the GTS, perform "CAN Bus Check". Observe the screen for approximately 2 minutes to check for ECUs and sensors that are displayed as not communicating. Perform the inspection as specified in the Problem Symptoms Table for the ECUs or sensors that are not communicating. If there is an ECU or sensor whose connection status changes intermittently while checking the "Communication Bus Check" screen, there may be an open circuit in one of the wires of a branch line of an ECU or sensor in the bus. If an open occurs in one of the wires of a CAN branch line, it may interfere with the communication of other ECUs or sensors resulting in an incorrect state being displayed. When performing the confirmation driving pattern, obey all speed limits and traffic laws. Because the order of diagnosis is important to allow correct diagnosis, make sure to begin troubleshooting using How to Proceed with Troubleshooting when CAN communication system related DTCs are output. Some parts must be initialized and set when replacing or removing and installing parts. 201708 - 201806 201806 - After performing repairs, perform the DTC check procedure and confirm that the DTCs are not output again.DTC check procedure: Turn the ignition switch to ON and wait for 1 minute or more. Then operate the suspected malfunctioning system and drive the vehicle at 60 km/h (37 mph) or more for 5 minutes or more.After the repair, perform the CAN bus check and check that all the ECUs and sensors connected to the CAN communication system are displayed as normal. 201708 - 201806 201806 -

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[5, 26, 91, 221, 828, 923, 1458, 2008, 2219, 2326, 2356, 4307, 4350, 4928, 5833, 7089, 7466, 7961, 8072, 8138, 8358, 8422, 8494, 8635, 9620, 9746, 10112, 10245, 10766, 10827, 11052, 11116, 11174]

Engine / Hybrid System

Engine / Hybrid System

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (for Cold Area Specification Vehicles) Remove the 13 clips and upper radiator support seal. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY REMOVE NO. 3 ENGINE WIRE (for Cold Area Specification Vehicles) Disconnect 2 cables from 2 positive battery terminals. Detach the 3 wire harness clamps to disconnect the No. 3 engine wire from the fan shroud. Slide the 2 hose clamps and remove the No. 1 radiator hose. Slide the 2 hose clamps and remove the No. 2 radiator hose. Loosen the 2 hose bands and remove the intercooler air hose. Detach the 2 clamps to disconnect the No. 2 water by-pass hose from the fan shroud. Slide the hose clamp and disconnect the No. 2 water by-pass hose from the water inlet. Slide the hose clamp and disconnect the No. 1 water by-pass hose from the radiator assembly. Detach the 2 clamps to disconnect the No. 1 water by-pass hose from the fan shroud. Remove the 3 bolts and radiator reservoir assembly. DISCONNECT OIL COOLER HOSE (for Automatic Transmission) Remove the bolt and detach the 2 clamps to disconnect the oil cooler hose from the fan shroud. Slide the 2 hose clamps and disconnect the oil cooler hose from radiator assembly. REMOVE VISCOUS HEATER V BELT (w/ Viscous Heater) Loosen the 4 nuts holding the fan with fluid coupling assembly. Remove the fan and generator V belt (See page ). Remove the 2 bolts holding the fan shroud. Slide the fan shroud in upper side to detach the guide and remove the fan shroud together with the fan with fluid coupling assembly. Remove the 3 bolts and front bumper upper retainer. Detach the 3 claws and remove the clip and radiator side deflector RH. Detach the 3 claws and remove the clip and radiator side deflector LH. Remove the 4 bolts and radiator assembly. REMOVE NO. 3 RADIATOR TO SUPPORT SEAL Remove the No. 3 radiator to support seal from the No. 1 radiator air guide. Remove the 2 bolts and No. 1 radiator air guide. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL Detach the 2 clamps to remove the oil return pipe sub-assembly from the radiator assembly. Remove the 4 radiator collar from the radiator assembly. Remove the 2 No. 2 radiator support bushes from the radiator assembly. Remove the 6 No. 1 radiator support bushes from the radiator assembly. After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page 201506 - 201608 201608 - ). When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page 201506 - 201608 201608 - ). Be careful not to damage the radiator core.

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[176, 1387, 4323, 6856, 7305, 8383, 10364]

Engine / Hybrid System

Engine / Hybrid System

The airbag sensor assembly detects a short to ground in the front side squib LH circuit for 0.5 seconds. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. After replacing the airbag sensor assembly, refer to work procedure. To perform the simulation method, enter check mode (signal check) with the GTS. Perform the simulation method while checking the Data List. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal, and wait for at least 60 seconds. Check that the connectors are properly connected to the front seat airbag assembly LH and airbag sensor assembly. Disconnect the front seat airbag assembly LH connector. Check that the terminals of the connectors are not deformed or damaged. Check that the short springs of the activation prevention mechanism of the wire harness connector are not deformed or damaged. Connect SST (resistance: 2.1 Ω) to connector C. Do not forcibly insert SST into the terminals of the connector when connecting SST. Insert SST straight into the terminals of the connector. Connect the cable to the negative (-) auxiliary battery terminal, and wait for at least 2 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal, and wait for at least 60 seconds. Measure the resistance according to the value(s) in the table below. Connect the front seat airbag assembly LH connector. Connect the cable to the negative (-) auxiliary battery terminal, and wait for at least 2 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. After replacing the airbag sensor assembly, refer to work procedure. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. To perform the simulation method, enter check mode (signal check) with the GTS. Perform the simulation method while checking the Data List. Never connect the tester to the front seat airbag assembly LH for measurement, as this may lead to a serious injury due to airbag deployment. Do not forcibly insert SST into the terminals of the connector when connecting SST.Insert SST straight into the terminals of the connector. Codes other than DTC B002011 may be output at this time, but they are not related to this check. Codes other than DTC B002011 may be output at this time, but they are not related to this check.

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Vehicle Interior

Vehicle Interior

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. Use the same procedure for the RH and LH sides. The procedure listed below is for the LH side. Remove the front seat assembly (See page 201506 - 202008 202008 - ). REMOVE VERTICAL ADJUSTING HANDLE LH (for Driver Side) REMOVE FRONT SEAT INNER CUSHION SHIELD LH REMOVE FRONT SEAT INNER CUSHION SHIELD RH (for Front Passenger Side) REMOVE FRONT SEAT INNER BELT ASSEMBLY LH Remove the rubber band from the seat cushion spring. Disconnect the seat heater connector and detach the wire harness clamp. Detach the fastening tape and open the cover. Using a moulding remover, remove the 2 clips. Disconnect the seat heater connector and detach the 3 wire harness clamps. Detach the claw and disconnect the connector. Remove the seat cushion cover with pad. REMOVE SEPARATE TYPE FRONT SEAT CUSHION COVER REMOVE FRONT SEAT CUSHION HEATER ASSEMBLY LH Cut off the tack pins and remove the front seat cushion heater from the front seat cushion cover. Wear protective gloves. Sharp areas on the parts may injure your hands. Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.Use the same procedure for the RH and LH sides.The procedure listed below is for the LH side.

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Brake

Brake

While the vehicle speed is 36 km/h (22 mph) or more and the dynamic radar cruise control system is operating, a malfunction in the electronically controlled brake system is detected for 0.2 seconds or more. While the vehicle speed is 5 km/h (3 mph) or more and the dynamic radar cruise control system is operating, a malfunction in the electronically controlled brake system is detected for 0.2 seconds or more. Before replacing the hybrid vehicle control ECU, refer to Service Bulletin. First check the CAN communication system by following How to Proceed with Troubleshooting. After checking that there are no malfunctions in the CAN communication system, proceed with troubleshooting CHECK FOR DTCs (ELECTRONICALLY CONTROLLED BRAKE SYSTEM) Perform the following to make sure that the DTC detection conditions are met. Drive the vehicle at a speed for which dynamic radar cruise control operation is possible. Turn the dynamic radar cruise control system on using the cruise control main switch (ON/OFF button). w/ Full-speed range following function: Drive the vehicle at 5 km/h (3 mph) or more for 0.2 seconds or more. w/o Full-speed range following function: Drive the vehicle at 36 km/h (22 mph) or more for 0.2 seconds or more. Before replacing the hybrid vehicle control ECU, refer to Service Bulletin.First check the CAN communication system by following How to Proceed with Troubleshooting. After checking that there are no malfunctions in the CAN communication system, proceed with troubleshooting 201701 - 201812 201812 - If the detection conditions are not met, the malfunction cannot be detected.Drive the vehicle at a speed for which dynamic radar cruise control operation is possible.Turn the dynamic radar cruise control system on using the cruise control main switch (ON/OFF button).w/ Full-speed range following function: Drive the vehicle at 5 km/h (3 mph) or more for 0.2 seconds or more.w/o Full-speed range following function: Drive the vehicle at 36 km/h (22 mph) or more for 0.2 seconds or more.

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[394, 3655, 5776]

Engine / Hybrid System

Engine / Hybrid System

INSTALL NO. 1 TURBO WATER PIPE SUB-ASSEMBLY (for 2 Port Type) INSTALL NO. 1 TURBO WATER PIPE SUB-ASSEMBLY (for 6 Port Type) INSTALL INLET TURBO OIL PIPE SUB-ASSEMBLY (for 2 Port Type) INSTALL INLET TURBO OIL PIPE SUB-ASSEMBLY (for 6 Port Type) INSTALL NO. 2 TURBO WATER PIPE SUB-ASSEMBLY (for 2 Port Type) INSTALL NO. 2 TURBO WATER PIPE SUB-ASSEMBLY (for 6 Port Type) INSTALL NO.2 HEAT INSULATOR (for 6 Port Type) INSPECT THE COMPONENTS PRIOR TO INSTALLATION OF THE TURBOCHARGER SUB-ASSEMBLY Check the outlet turbo oil pipe and inlet turbo oil pipe sub-assembly for contamination, obstruction and damage: clean or replace if necessary. Check the No. 1 turbo water pipe sub-assembly and No. 2 turbo water pipe sub-assembly for the turbocharger sub-assembly for contamination, obstruction and damage: clean or replace if necessary. Check all bolt connections and cable connections for correct fit. Check air cleaner for contamination and clean or replace as needed. INSTALL TURBOCHARGER SUB-ASSEMBLY (for 2 Port Type) Check screw-in depth (A) of the E6 stud bolts (1); if necessary, screw the stud bolts in further or unscrew. Clean sealing surfaces (1) on the exhaust manifold and on the cylinder head sub-assembly. The use of metal-cutting tools (e.g. emery cloth) to clean the surfaces can damage them and lead to leaks or engine damage. Position the exhaust manifold to head gaskets (1) on the cylinder head sub-assembly. Install turbocharger sub-assembly (1) in the direction of the arrow. Replace the nuts on the turbocharger sub-assembly. Tighten the T40 bolt on the turbocharger sub-assembly. Install the No. 1 turbo water pipe sub-assembly in the cylinder block sub-assembly and tighten the T30 bolt. Fill turbocharger sub-assembly up to the top with engine oil using the inlet turbo oil pipe sub-assembly connection. Technically suitable engine oils for BMW Group engines Observe the sign in the engine compartment! Only pour in approved engine oil with the correct SAE viscosity classification. INSTALL TURBOCHARGER SUB-ASSEMBLY (for 6 Port Type) Check screw-in depth (A) of the upper stud bolt (1). Clean sealing surfaces (1) on the cylinder head sub-assembly using special tool. The use of metal-cutting tools (e.g. emery cloth) to clean the surfaces can damage them and lead to leaks or engine damage. Replace exhaust manifold to head gaskets (1). Install the exhaust manifold to head gaskets (1) into the marked area. Clean sealing surfaces (1) on the turbocharger sub-assembly. The use of metal-cutting tools (e.g. emery cloth) to clean the surfaces can damage them and lead to leaks or engine damage. Heavy components can lead to injury or damage. Remove and install heavy components with the aid of another person/other persons. Thermal compensating elements of the turbocharger sub-assembly (1) or exhaust manifold should not be bent or deformed. Tighten nuts in sequence (1) to (7). Make sure the thermal compensating elements (A) have not been damaged. Remove special tool 2 466 467 at the exhaust turbocharger (3). Remove special tool 2 466 467 at the exhaust turbocharger (3). Remove the bracket (1) of the special tool 2 446 919 and set it aside. Release clamping lever (1) of the special tool 2 446 919 in the direction of arrow. Remove special tool 2 446 919 at the turbocharger sub-assembly. Renew O-ring on the No. 1 turbo water pipe sub-assembly of the turbocharger sub-assembly. Feed in and install No. 1 turbo water pipe sub-assembly for the turbocharger sub-assembly (3). CONNECT INLET TURBO OIL PIPE SUB-ASSEMBLY (for 2 Port Type) CONNECT INLET TURBO OIL PIPE SUB-ASSEMBLY (for 6 Port Type) Renew O-ring on the inlet turbo oil pipe sub-assembly of the turbocharger sub-assembly. CONNECT NO. 2 TURBO WATER PIPE SUB-ASSEMBLY (for 2 Port Type) Tighten the T30 bolt on the holder of the No. 2 turbo water pipe sub-assembly. CONNECT NO. 2 TURBO WATER PIPE SUB-ASSEMBLY (for 6 Port Type) Tighten the screw on the holder of the No. 2 turbo water pipe sub-assembly. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR (for 6 Port Type) INSPECT FOR COOLANT LEAK (for High Temperature) Perform this procedure only when replacement of the turbocharger sub-assembly is necessary. Perform this procedure only when replacement of the turbocharger sub-assembly is necessary. Perform this procedure only when replacement of the turbocharger sub-assembly is necessary. Perform this procedure only when replacement of the turbocharger sub-assembly is necessary. Perform this procedure only when replacement of the turbocharger sub-assembly is necessary. Perform this procedure only when replacement of the turbocharger sub-assembly is necessary. Perform this procedure only when replacement of the turbocharger sub-assembly is necessary. If the outlet turbo oil pipe and/or inlet turbo oil pipe sub-assembly are heavily contaminated, we recommend changing the engine oil and the oil filter. Secure the E6 stud bolts (1) with screw locking. Damage to the surface.The use of metal-cutting tools (e.g. emery cloth) to clean the surfaces can damage them and lead to leaks or engine damage.Do not use any metal-cutting tools. Make sure the exhaust manifold to head gaskets (1) are positioned correctly. Protect the turbocharger sub-assembly (1) from falling. Technically suitable engine oils for BMW Group enginesObserve the sign in the engine compartment! Only pour in approved engine oil with the correct SAE viscosity classification. Damage to the surface.The use of metal-cutting tools (e.g. emery cloth) to clean the surfaces can damage them and lead to leaks or engine damage.Do not use any metal-cutting tools. Damage to the surface.The use of metal-cutting tools (e.g. emery cloth) to clean the surfaces can damage them and lead to leaks or engine damage.Do not use any metal-cutting tools. Heavy component.Heavy components can lead to injury or damage.Remove and install heavy components with the aid of another person/other persons. Install slide rail (1) so that the part number is seen. The coolant return line must engage audibly.

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[6805, 8398]

Suspension

Suspension

CHECK HARNESS AND CONNECTOR (RADIO AND DISPLAY RECEIVER ASSEMBLY - REAR TELEVISION CAMERA ASSEMBLY) Disconnect the F137 radio and display receiver assembly connector. Disconnect the Q29 rear television camera assembly connector. Measure the resistance according to the value(s) in the table below. Reconnect the F137 radio and display receiver assembly connector. Measure the resistance according to the value(s) in the table below. Measure the voltage according to the value(s) in the table below. Reconnect the Q29 rear television camera assembly connector. Using an oscilloscope, check the waveform of the rear television camera assembly. The video waveform changes according to the image sent by the rear television camera assembly. The video waveform is constantly output when the ignition switch is turned to ACC. Depending on the parts that are replaced during vehicle inspection or maintenance, performing initialization, registration or calibration may be needed. A waterproof connector is used for the rear television camera assembly. Therefore, inspect the waveform at the radio and display receiver assembly with the connector connected. The video waveform changes according to the image sent by the rear television camera assembly.The video waveform is constantly output when the ignition switch is turned to ACC.

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[1276, 2165, 3938, 5168, 6466, 9618]

Audio / Visual / Telematics

Audio / Visual / Telematics

CHECK DTC AND SAVE FREEZE FRAME DATA* CHECK DTC AND SAVE FREEZE FRAME DATA* Make sure to save freeze frame data because the data is necessary for simulation tests. If any CAN communication system DTCs are output, perform troubleshooting for the CAN communication system first. If the display on the GTS indicates a communication error, inspect the DLC3. Make sure to save freeze frame data because the data is necessary for simulation tests.If any CAN communication system DTCs are output, perform troubleshooting for the CAN communication system first. DTCs P177949 and P177996 indicates that a malfunction of the integration control supply is detected and a malfunction signal is being sent to the EV control ECU.The malfunction signal is not cleared by the GTS but will be cleared when the internal voltage of the integration control supply is completely discharged after the ignition switch is turned off.Therefore, when rechecking for DTCs after replacing components, clearing the DTCs, etc., as it is necessary to clear the malfunction judgement signal from the integration control supply, check for or clear DTCs after waiting 10 minutes or more after turning the ignition switch off.

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[3404, 6037]

General

General

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY REMOVE DOUBLE LOCK DOOR CONTROL RELAY ASSEMBLY Remove the nut and double lock door control relay. Remove the nut and double lock door control relay. Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.

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[1123, 4409, 5483, 5623, 6348, 6646, 6865, 9290, 9600, 10633]

Vehicle Interior

Vehicle Interior

DISCONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY REMOVE REAR SEAT HEADREST ASSEMBLY (for RH Side) REMOVE REAR SEAT CENTER HEADREST ASSEMBLY (for RH Side) REMOVE REAR SEATBACK LOWER LOCK BEZEL RH REMOVE SEPARATE TYPE REAR SEATBACK COVER WITH PAD REMOVE REAR CENTER SEAT OUTER BELT ASSEMBLY Wear protective gloves. Sharp areas on the parts may injure your hands.

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[3139, 5509, 8539, 8551, 8589, 10599, 10719]

Vehicle Interior

Vehicle Interior

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. Attach the 2 guides to install the windshield wiper relay assembly with the bolt. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.

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[2170, 4872, 6624, 6858, 6968, 10562]

Vehicle Interior

Vehicle Interior

Open or short in fuel pressure sensor circuit Open or short in fuel pressure sensor circuit Open or short in fuel pressure sensor circuit Open or short in fuel pressure sensor circuit Check Common Rail Pressure and compare it to Target Common Rail Pressure in the Data List by entering the following menus: Powertrain / Engine and ECT / Data List / Common Rail Pressure, Target Common Rail Pressure. Under stable conditions, the difference between Common Rail Pressure and Target Common Rail Pressure is 5000 kPa or less. For more information on the fuel pressure sensor and common rail system, refer to System Description (See page ). If DTC P0087 is stored, the following symptoms may appear: Lack of power due to accelerator restriction performed by fail-safe function If DTC P0190, P0192 and/or P0193 is stored, the following symptom may appear: Lack of power due to accelerator restriction performed by fail-safe function If DTC P0190, P0192 and/or P0193 is stored, "Common Rail Pressure" always displays 0 kPa or 200000 kPa. Under normal conditions, the internal fuel pressure of the common rail usually fluctuates by 1000 to 2000 kPa (10 to 20 kgf/cm2, 145 to 290 psi) even when driving conditions are constant. This DTC is stored if there is no fluctuation of the fuel pressure. The internal fuel pressure is approximately 30000 to 40000 kPa (306 to 408 kgf/cm2, 4350 to 5800 psi) when idling, and it increases to approximately 45000 to 75000 kPa (459 to 765 kgf/cm2, 6527 to 10878 psi) when running the engine at 3000 rpm. If this DTC is stored, the ECM enters fail-safe mode and limits engine power. The ECM continues operating in fail-safe mode until the ignition switch is turned off. The diagram below indicates that fuel pressure rises as engine speed increases, but for the malfunction indicated by this DTC, that does not happen. If DTCs relating to different systems which share terminal E2 as their ground are stored, check this ground circuit first. Read freeze frame data using the intelligent tester. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred. Connect the intelligent tester to the DLC3. Turn the ignition switch to ON and turn the tester on. Enter the following menus: Powertrain / Engine and ECT / DTC. CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM) CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM) Measure the resistance according to the value(s) in the table below. Measure the voltage according to the value(s) in the table below. Replace the common rail (See page ). Bleed the air from the fuel system (See page ). CHECK WHETHER DTC OUTPUT RECURS (DTC P0087, P0190, P0192, P0193) CHECK WHETHER DTC OUTPUT RECURS (DTC P0087, P0190, P0192, P0193) Connect the intelligent tester to the DLC3. Turn the ignition switch to ON and turn the tester on. Let the engine idle for 60 seconds, and then quickly increase the engine speed to 2500 rpm repeatedly for 30 seconds. Enter the following menus: Powertrain / Engine and ECT / DTC. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Repair or replace the harness or connector. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Connect the intelligent tester to the DLC3. Turn the ignition switch off for 30 seconds or more. Let the engine idle for 60 seconds, and then quickly increase the engine speed to 2500 rpm repeatedly for 30 seconds. Confirm that the DTC is not output again. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness. Input DTC P0087, P0190, P0192 and/or P0193. Check that STATUS is NORMAL. If STATUS is INCOMPLETE or N/A, increase the idling time. Trouble areas are related to the electrical system only (pumps are not involved) Trouble areas are related to the electrical system only (pumps are not involved) Trouble areas are related to the electrical system only (pumps are not involved) Check Common Rail Pressure and compare it to Target Common Rail Pressure in the Data List by entering the following menus: Powertrain / Engine and ECT / Data List / Common Rail Pressure, Target Common Rail Pressure. Under stable conditions, the difference between Common Rail Pressure and Target Common Rail Pressure is 5000 kPa or less.For more information on the fuel pressure sensor and common rail system, refer to System Description (See page ).If DTC P0087 is stored, the following symptoms may appear:Black smokePoor drivabilityLack of powerLack of power due to accelerator restriction performed by fail-safe functionIf DTC P0190, P0192 and/or P0193 is stored, the following symptom may appear:Lack of power due to accelerator restriction performed by fail-safe functionIf DTC P0190, P0192 and/or P0193 is stored, "Common Rail Pressure" always displays 0 kPa or 200000 kPa. After replacing the ECM, the new ECM needs registration (See page 201708 - 202008 201708 - 202008) and initialization (See page ). If DTCs relating to different systems which share terminal E2 as their ground are stored, check this ground circuit first.Read freeze frame data using the intelligent tester. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred. Perform the following procedure using the tester to determine whether or not the DTC judgment has been carried out.

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[4521, 6963, 9500, 11009]

Vehicle Exterior

Vehicle Exterior

Apply a light coat of gasoline to 2 new O-rings and install the O-ring to the fuel main valve. Install the fuel main valve to the fuel filter case. Connect the fuel pump wire harness connector to the fuel pump. Apply a light coat of gasoline to a new O-ring. Then install the fuel pump spacer and O-ring to the fuel pump. Attach the 5 claws to the claw holes to install the fuel pump to the fuel filter case. Attach the 3 claws to the claw holes to install the No. 1 fuel sub-tank. Attach the 3 claws to the claw holes. Connect the jet pump labeled B to the No. 1 fuel sub-tank. Attach the claw on the end of the tube to the claw hole. Connect the jet pump labeled A to the No. 1 fuel sub-tank. Do not disconnect the hoses indicated in the illustration.A407830 for Automatic Transmission:Perform "Inspection After Repairs" after replacing the fuel pump. Make sure the O-rings are not cut or pinched during installation. for Automatic Transmission:Perform "Inspection After Repairs" after replacing the fuel pump.

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[1520, 2150, 2933, 3120, 3339, 3427, 3568, 4175, 4370, 4500, 4792, 5689, 9789, 10171, 10538]

Engine / Hybrid System

Engine / Hybrid System

The airbag ECU assembly detects a short to B+ in the driver side squib circuit for 0.5 seconds. Driver side squib (horn button assembly) malfunction After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Turn the ignition switch to ON, and wait for at least 60 seconds. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Disconnect the cable from the negative (-) auxiliary battery terminal. Check that the connectors are properly connected to the horn button assembly, spiral cable sub-assembly and airbag ECU assembly. Disconnect the connectors from the horn button assembly, spiral cable sub-assembly and airbag ECU assembly. Check that the terminals of the connectors are not deformed or damaged. Check that the short springs of the activation prevention mechanisms of the wire harness connector and spiral cable sub-assembly connector are not deformed or damaged. Check that the spiral cable sub-assembly connector (on the horn button assembly side) is not loose, deformed or damaged. REPLACE SPIRAL CABLE SUB-ASSEMBLY OR REPAIR OR REPLACE HARNESS OR CONNECTOR Connect the connectors to the airbag ECU assembly and spiral cable sub-assembly. Connect the white wire side of SST (resistance 2.1 Ω) to connector E (light green connector). Do not forcibly insert SST into the terminals of the connector when connecting it. Insert SST straight into the terminals of the connector. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal. Disconnect the connector from the airbag ECU assembly. Check for a short to B+ in the circuit. Connect the cable to the negative (-) auxiliary battery terminal. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) auxiliary battery terminal. Connect the connectors to the horn button assembly and airbag ECU assembly. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Disconnect the connector from the spiral cable sub-assembly. Check for a short to B+ in the circuit. Connect the cable to the negative (-) auxiliary battery terminal. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) auxiliary battery terminal. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Never connect a tester to the horn button assembly for measurement, as this may lead to a serious injury due to airbag deployment. Do not forcibly insert SST into the terminals of the connector when connecting it.Insert SST straight into the terminals of the connector. Codes other than DTC B000112 may be output at this time, but they are not related to this check. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Codes other than DTC B000112 may be output at this time, but they are not related to this check. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

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Vehicle Interior

Vehicle Interior

The airbag ECU assembly detects short to ground or an open in the passenger airbag OFF indicator circuit when the airbag ECU assembly sends an "OFF" request signal to the passenger airbag OFF indicator. Passenger airbag OFF indicator (Map Light Assembly) After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. Inspect the fuses for circuits related to this system before performing the following procedure. Check the passenger airbag OFF indicator operation. Disconnect the cable from the negative (-) auxiliary battery terminal. Check that the connectors are properly connected to the airbag ECU assembly and map light assembly. Disconnect the connectors from the airbag ECU assembly and map light assembly. Check that the terminals of the connectors are not deformed or damaged. CHECK HARNESS AND CONNECTOR (SHORT TO GROUND) CHECK HARNESS AND CONNECTOR (SHORT TO GROUND) Measure the resistance according to the value(s) in the table below. Connect the connector to the map light assembly. Connect the cable to the negative (-) auxiliary battery terminal. Check the passenger airbag OFF indicator operation. Disconnect the cable from the negative (-) auxiliary battery terminal. Check that the connectors are properly connected to the airbag ECU assembly and map light assembly. Disconnect the connectors from the airbag ECU assembly and map light assembly. Check that the terminals of the connectors are not deformed or damaged. Measure the resistance according to the value(s) in the table below. Connect the cable to the negative (-) auxiliary battery terminal. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) auxiliary battery terminal. Connect the connector to the map light assembly. Connect the cable to the negative (-) auxiliary battery terminal. Check the passenger airbag OFF indicator according to the conditions in the table below. Disconnect the cable from the negative (-) auxiliary battery terminal. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. Inspect the fuses for circuits related to this system before performing the following procedure. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. Refer to the normal condition of the passenger airbag OFF indicator. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

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Vehicle Interior

Vehicle Interior

Park the vehicle in an area where the solar radiation will be steady. Make sure no part of the solar roof is shaded. If the solar roof is dirty, clean it. Turn the ignition switch off and then disconnect the cable from the negative (-) auxiliary battery terminal. Wait for 5 seconds or more, then disconnect the power source connector and then all other low voltage connectors the solar energy control ECU assembly. Wait for 30 seconds or more, then connect the low voltage connectors of the solar energy control ECU assembly except the power source connector and then connect the power source connector. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, wait for 5 to 10 seconds, and then turn the ignition switch off. Wait for 20 minutes and then check for DTCs to check that no DTCs have been stored. While waiting, the EV battery will be charged by the solar charging system. However, depending on certain conditions, charging may not be performed. When the EV battery is fully charged, high voltage charging to the EV battery is not performed. If any of the following conditions is met, the EV battery will not be charged by the solar charging system: The EV battery is charged via an external power source. The ignition switch is turned to ACC. The ignition switch is turned to ON. The ignition switch is turned to ON (READY). The EV battery heating system is operating. The remote air conditioning system is operating. Check that solar charging is being performed. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery After completing repairs, clear the DTCs and then check that the vehicle has returned to normal by performing the following All Readiness check procedure. Make sure no part of the solar roof is shaded.If the solar roof is dirty, clean it. Make sure to turn the ignition switch off within 10 seconds. While waiting, the EV battery will be charged by the solar charging system. However, depending on certain conditions, charging may not be performed.When the EV battery is fully charged, high voltage charging to the EV battery is not performed.If any of the following conditions is met, the EV battery will not be charged by the solar charging system:The EV battery is charged via an external power source.The ignition switch is turned to ACC.The ignition switch is turned to ON.The ignition switch is turned to ON (READY).The EV battery heating system is operating.The remote air conditioning system is operating. Be sure to check that high voltage battery charging is being performed by the solar roof. Refer to the precautions before inspecting high voltage circuit. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary batteryWhen disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

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[2293, 2501, 2747, 2786, 3133, 4830, 5067, 5100, 6651, 7163, 7266, 7877, 7979, 11086]

Power Source / Network

Power Source / Network

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. INSTALL SEAT HEATER SWITCH (for Automatic Transmission) Attach the 4 claws to install the 2 switches. INSTALL CONSOLE PANEL SUB-ASSEMBLY (for Automatic Transmission) INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transmission) INSTALL SEAT HEATER SWITCH (for Manual Transmission) Attach the 4 claws to install the 2 switches. INSTALL INSTRUMENT PANEL FINISH PANEL END LH INSTALL INSTRUMENT PANEL FINISH PANEL END RH INSTALL NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION INSTALL NO. 1 INSTRUMENT PANEL FINISH CUSHION Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.

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[1035, 1138, 1190, 1327, 1649, 1885, 1967, 2200, 3544, 3573, 3918, 4074, 4814, 5787, 6715, 7674, 7924, 8143, 8660, 9454, 10562, 10841, 10981]

Suspension

Suspension

REMOVE REAR FLOOR SIDE MEMBER COVER LH To unlock/lock or disconnect/connect the fuel line with double locking clutch, no tool may be used. Observe the following instruction to unlock snap fastener (1) of the fuel line. Press in locks (1) and (2) in direction of arrow. Disconnect fuel lines (1) and (2) in direction of arrows. Unlock and pull off snap fastener (1). Unclip tank ventilation line from brackets (2). Unlock and pull off snap fastener (1). Pull the rubber hose (2) off the fuel tank. Guide out fuel filler pipe (1) downwards with the corresponding tank ventilation line. To unlock/lock or disconnect/connect the fuel line with double locking clutch, no tool may be used.Observe the following instruction to unlock snap fastener (1) of the fuel line.A526874Press in locks (1) and (2) in direction of arrow.A526875Disconnect fuel lines (1) and (2) in direction of arrows.A526876

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[3635, 4810, 9979, 10960]

Vehicle Interior

Vehicle Interior

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. REMOVE COURTESY LIGHT ASSEMBLY (w/ Courtesy Light) REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY Disengage claws (1) in the marked area. Remove power window regulator master switch assembly (2) from front door trim board sub-assembly LH (3). Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles.

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[11, 919, 1035, 1123, 1177, 1494, 1916, 2140, 2261, 3031, 4027, 4229, 4579, 4768, 4778, 5345, 5374, 5623, 6091, 6250, 6646, 6865, 6884, 7411, 7853, 8291, 8371, 8700, 8897, 9290, 9600, 9788, 10425, 10710, 11276]

Vehicle Interior

Vehicle Interior

Enter the following menus: Body Electrical / Main Body / Data List. Read the Data List according to the display on the GTS. Body Electrical / Main Body / Active Test. Body Electrical / Entry&Start / Active Test. Body Electrical / Mirror L / Active Test. Body Electrical / Mirror R / Active Test. Perform the Active Test according to the display on the GTS. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.

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Vehicle Interior

Vehicle Interior

Body / Air Conditioner / Data List. Powertrain / Engine and ECT / Data List. According to the display on the GTS, read the Data List. *3: w/ Idle Up Switch or Viscous Heater Enter the following menus: Body / Air Conditioner / Active Test. According to the display on the GTS, perform the Active Test. *1: except 1KD-FTV and w/ Rear Air Conditioning System Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not. Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.

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Vehicle Interior

Vehicle Interior

PRECAUTION FOR DISCONNECTING CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL The millimeter wave radar sensor assembly may not be able to reliably detect the following objects: Pylons made from plastic, etc., glass surfaces such as the entrance to a convenience store, low to the ground objects such as curbs, etc. Pedestrians, bicycles, motorcycles, trees, animals, walls, etc. The millimeter wave radar sensor assembly may not able to detect obstacles or accurately measure the distance, angle or speed of obstacles in the following situations: When the preceding vehicle or vehicles travelling in another lane splashes water or kicks up snow at the front of the vehicle When the rear end of the preceding vehicle is small (such as an empty trailer) When the posture of the vehicle has changed greatly due to modifications or overloading When raindrops or snow is stuck on the front of the sensor or on the front or back of the radar sensor cover When driving in bad weather (rain, fog, snow, sandstorms, etc.) When the front grille or radar sensor cover has been subjected to a strong impact When the radar sensor cover is damaged as a result of an impact, or the installation condition of the millimeter wave radar sensor assembly has changed When a vehicle cuts closely in front of the vehicle, or when a two-wheeled vehicle is being driven close by When a non-genuine radar sensor cover is installed When an accessory, such as bull bars, a grille guard, etc., which interferes with millimeter radio waves is installed in front of the millimeter wave radar sensor assembly When the radar sensor cover and its surrounding area has been painted or is covered with a sticker The sensor may mistakenly detect signs over the road, structures such as traffic lights, ceilings of tunnels, steel plates on the road, high bridges, bridge seams, manholes, cat's eyes, gutters, bottles, cans, etc. The sensor may mistakenly detect vehicles driving around curves nearby and vehicles driving in the distance as though they are driving in the same lane as the vehicle. The sensor may mistakenly detect or fail to detect objects when driving in an environment where there are many reflective objects around, such as a tunnel. The following objects may hinder the sensor's ability to detect objects. Therefore, always make sure that the radar sensor cover and the front of the millimeter wave radar sensor assembly are kept clean. Metal film (aluminum foil, candy wrappers that have a metallic coating, etc.) PRECAUTIONS WHEN REPLACING MILLIMETER WAVE RADAR SENSOR ASSEMBLY Millimeter wave radar sensor assembly dirt detection function: The millimeter wave radar sensor assembly can automatically detect dirt on the sensor surface or the front or back surface of the radar sensor cover, however, dirt may not always be detected. The dirt detection function may not operate if a metal object or plastic sheet with metal coating is attached to the sensor or the radar sensor cover. The dirt detection function may not operate if there is snow or ice on the sensor or the radar sensor cover. Do not apply excessive force to the millimeter wave radar sensor assembly or subject it to a strong impact. Do not disassemble the millimeter wave radar sensor assembly. Do not reuse a millimeter wave radar sensor assembly that has been dropped or subjected to a strong impact. If the front bumper or front grille has been subjected to an impact, the system may not operate correctly due to damage to the millimeter wave radar sensor assembly or misalignment of the beam axis. Do not modify, paint or replace the radar sensor cover and other parts around the millimeter wave radar sensor assembly. Do not attach accessories or stickers to the millimeter wave radar sensor assembly, radar sensor cover or its surrounding area. Do not apply excessive force to the radar sensor cover or subject it to strong impact. Remove snow from the radar sensor cover. Do not modify the vehicle or change its height and posture. Do not remove the label from the millimeter wave radar sensor assembly. When replacing the millimeter wave radar sensor assembly, always replace it with a new one. If a millimeter wave radar sensor assembly which was installed to another vehicle is used, the information stored in the millimeter wave radar sensor assembly will not match the information from the vehicle and a DTC may be stored. When the millimeter wave radar sensor assembly has been replaced with a new one, it is necessary to perform millimeter wave radar sensor assembly adjustment and front radar acceleration sensor calibration, and to clear the vehicle control history. When replacing the forward recognition camera, always replace it with a new one. If a forward recognition camera which was installed to another vehicle is used, the information stored in the forward recognition camera will not match the information from the vehicle and a DTC may be stored. When the forward recognition camera is replaced with a new one or the windshield glass is replaced or removed/installed, make sure to perform beam axis adjustment for the forward recognition camera and clear the vehicle control history for each system. Do not damage the forward recognition camera lens or allow it to become dirty. When disconnecting the cable from the negative (-) auxiliary battery terminal, initialize the following systems after the cable is reconnected.System NameSee ProcedureLane Tracing Assist SystemIntelligent Clearance Sonar SystemSimple Intelligent Parking Assist SystemPre-collision SystemAdaptive High Beam SystemParking Assist Monitor SystemPanoramic View Monitor SystemPower Door Lock Control System Forward recognition camera adjustment can be performed by using either One Time Recognition or Sequential Recognition. When clearing vehicle control history, refer to the following links:One Time Recognition: Sequential Recognition: If the forward recognition camera lens is touched, replace the forward recognition camera with a new one.

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[2331, 5169]

Vehicle Exterior

Vehicle Exterior

Replace the yaw rate and acceleration sensor (airbag sensor assembly) (See page 201506 - 202008 202008 - ). When replacing the yaw rate and acceleration sensor (airbag sensor assembly), perform calibration (See page ). When DTC U0123, U0124 and/or U0126 is output together with DTC C1419 and/or C1435, inspect and repair the trouble areas indicated by DTC U0123, U0124 and/or U0126 first (See page ).

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[1, 4508, 4721, 5019, 5436, 5686, 7172, 7256, 9550, 9831, 11146]

Engine / Hybrid System

Engine / Hybrid System

Use the following procedure to troubleshoot the wiper and washer system. In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred. Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases. The following 5 items are important points for problem analysis: Measure the auxiliary battery voltage with ignition switch off. If the voltage is below 11 V, recharge or replace the auxiliary battery before proceeding to the next step. Check the connector connections and terminals to make sure that there are no abnormalities such as loose connections, deformation, etc. CHECK COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM* CHECK COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM* Using the GTS, check for CAN communication system DTCs. CHECK COMMUNICATION FUNCTION OF CXPI COMMUNICATION SYSTEM* CHECK COMMUNICATION FUNCTION OF CXPI COMMUNICATION SYSTEM* Using the GTS, check for CXPI communication system DTCs. Use the following procedure to troubleshoot the wiper and washer system. Use the GTS. In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred.Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases.The following 5 items are important points for problem analysis:WhatVehicle model, system nameWhenDate, time, occurrence frequencyWhereRoad conditionsUnder what conditions?Driving conditions, weather conditionsHow did it happen?Problem symptoms

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[4186, 4412, 4655]

Brake

Brake

Connect the connector to install the emission control valve wire to the diesel throttle body assembly. Connect the No. 11 water by-pass hose and No. 14 water by-pass hose to the diesel throttle body assembly, and slide the 2 clips to secure the hose. Attach the clamp, and then connect the emission control valve wire to the wire harness clamp bracket. Install a new gasket and the diesel throttle body assembly with the 2 bolts and 2 nuts. Install the air tube assembly to the diesel throttle body assembly and tighten the hose clamp. Connect the connector to the intake air temperature sensor. Temporarily install the air tube support bracket with the 3 bolts. Tighten the 3 bolts in the order shown in the illustration. Attach the clamp and connect the No. 1 fuel hose to the air tube support bracket. Install the No. 2 intercooler air hose and tighten the 2 hose clamps. Connect the oil return hose and slide the 2 clips to secure the hose. While pushing the No. 1 engine cover sub-assembly towards the rear, attach the 2 rear pins. Attach the 2 front clips to install the No. 1 engine cover sub-assembly. w/o Urea SCR System: (See page ) w/ Urea SCR System: (See page ) If installing the diesel throttle body assembly is difficult, using an E6 "TORX" socket wrench to remove the 2 stud bolts, install the diesel throttle body assembly.

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[826, 6843, 7429, 9791, 10941, 10952]

Engine / Hybrid System

Engine / Hybrid System

Select a DTC in order to display its freeze frame data. Check the freeze frame data recorded with the DTC. The rear motor generator control ECU records vehicle and driving condition information as freeze frame data the moment a DTC is stored. It can be used for estimating or duplicating the vehicle conditions that were present when the malfunction occurred.

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[778, 841, 5145, 5208, 5644, 7236]

Engine / Hybrid System

Engine / Hybrid System

Target Motor/Generator Cooling Oil Pump Motor Duty Motor/Generator Cooling Oil Pump Motor Power Relay Request Turn the power switch on (IG) and turn the GTS on. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure). Turn the power switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Hybrid Control / Active Test / Control the Motor/Generator Cooling Oil Pump. According to the display on the GTS, perform the Active Test and set the duty to 90 %. According to the display on the GTS, read the Data List and check that the value of "Motor/Generator Cooling Oil Pump Motor Revolution" is between 500 rpm and 7000 rpm. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. GO TO DTC CHART (HYBRID CONTROL SYSTEM) Check that there is no clogging in the oil pipes connected to the oil pump with motor assembly, oil cooler assembly, and hybrid vehicle transaxle assembly. CHECK CONNECTOR CONNECTION CONDITION (OIL PUMP WITH MOTOR ASSEMBLY CONNECTOR) CHECK CONNECTOR CONNECTION CONDITION (OIL PUMP WITH MOTOR ASSEMBLY CONNECTOR) Check the connector connections and contact pressure of the relevant terminals for the A30 oil pump with motor assembly connector. CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU CONNECTOR) CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU CONNECTOR) Remove the OIL PMP fuse from the No. 1 engine room relay block and No. 1 junction block assembly. Measure the resistance according to the value(s) in the table below. Install the OIL PMP fuse to the No. 1 engine room relay block and No. 1 junction block assembly. Remove the OIL PMP relay from the No. 2 relay block assembly. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (OIL PMP FUSE - OIL PMP RELAY) CHECK HARNESS AND CONNECTOR (OIL PMP FUSE - OIL PMP RELAY) Remove the OIL PMP fuse from the No. 1 engine room relay block and No. 1 junction block assembly. Remove the OIL PMP relay from the No. 2 relay block assembly. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (OIL PMP RELAY - BODY GROUND) CHECK HARNESS AND CONNECTOR (OIL PMP RELAY - BODY GROUND) Remove the OIL PMP relay from the No. 2 relay block assembly. Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (OIL PUMP WITH MOTOR ASSEMBLY - OIL PMP RELAY) CHECK HARNESS AND CONNECTOR (OIL PUMP WITH MOTOR ASSEMBLY - OIL PMP RELAY) Disconnect the A30 oil pump with motor assembly connector. Remove the OIL PMP relay from the No. 2 relay block assembly. Measure the resistance according to the value(s) in the table below. Reconnect the A30 oil pump with motor assembly connector. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - OIL PMP RELAY) CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - OIL PMP RELAY) Disconnect the A41 hybrid vehicle control ECU connector. Remove the OIL PMP relay from the No. 2 relay block assembly. Measure the resistance according to the value(s) in the table below. Reconnect the A41 hybrid vehicle control ECU connector. CHECK HARNESS AND CONNECTOR (OIL PUMP WITH MOTOR ASSEMBLY - BODY GROUND) CHECK HARNESS AND CONNECTOR (OIL PUMP WITH MOTOR ASSEMBLY - BODY GROUND) Disconnect the A30 oil pump with motor assembly connector. Measure the resistance according to the value(s) in the table below. Reconnect the A30 oil pump with motor assembly connector. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - OIL PUMP WITH MOTOR ASSEMBLY) CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - OIL PUMP WITH MOTOR ASSEMBLY) Disconnect the A41 hybrid vehicle control ECU connector. Disconnect the A30 oil pump with motor assembly connector. Measure the resistance according to the value(s) in the table below. Reconnect the A30 oil pump with motor assembly connector. Reconnect the A41 hybrid vehicle control ECU connector. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - OIL PUMP WITH MOTOR ASSEMBLY) CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - OIL PUMP WITH MOTOR ASSEMBLY) Disconnect the A41 hybrid vehicle control ECU connector. Disconnect the A30 oil pump with motor assembly connector. Measure the resistance according to the value(s) in the table below. Connect the cable to the negative (-) auxiliary battery terminal. Measure the voltage according to the value(s) in the table below. Disconnect the cable from the negative (-) auxiliary battery terminal. Reconnect the A30 oil pump with motor assembly connector. Reconnect the A41 hybrid vehicle control ECU connector. PERFORM ACTIVE TEST USING GTS (CONTROL THE MOTOR/GENERATOR COOLING OIL PUMP) PERFORM ACTIVE TEST USING GTS (CONTROL THE MOTOR/GENERATOR COOLING OIL PUMP) Enter the following menus: Powertrain / Hybrid Control / Active Test / Control the Motor/Generator Cooling Oil Pump. Set the Duty ratio to 90 %. Confirm that the oil pump with motor assembly is operating. PERFORM ACTIVE TEST USING GTS (CONTROL THE MOTOR/GENERATOR COOLING OIL PUMP) Remove the oil pump with motor assembly. Measure the resistance according to the value(s) in the table below. Install the oil pump with motor assembly. PERFORM ACTIVE TEST USING GTS (CONTROL THE MOTOR/GENERATOR COOLING OIL PUMP) Enter the following menus: Powertrain / Hybrid Control / Active Test / Control the Motor/Generator Cooling Oil Pump. Set the Duty ratio to 90 %. Measure the voltage according to the value(s) in the table below. The oil pump with motor assembly cannot be activated only with the OIL PMP relay on. It is activated after receiving the command signals (OPM1) from the hybrid vehicle control ECU. After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure. The Active Test cannot be performed if the duty ratio is set to 50 % or lower or 95 % or higher, or if the ambient temperature is -10 °C (14 °F) or lower. The value of the transmission fluid temperature sensor is used to detect DTC P260096. Since P260096 may be detected due to a malfunction of the transmission fluid temperature sensor, first confirm that the sensor operates normally. Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged. Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged. Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged. Do not apply excessive force when using the probes of the tester to perform the inspection. If excessive force is used, the terminals will be damaged. Turning the power switch on (IG) with the hybrid vehicle control ECU and oil pump with motor assembly connectors disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection. The active test is not performed when the Duty ratio is 50 % or lower or 95 % or higher, or the ambient temperature is -10 °C (14 °F) or lower. Make sure to check the polarity of each terminal (positive (+) or negative (-)) before connecting a tester. The active test is not performed when the Duty ratio is 50 % or lower or 95 % or higher, or the ambient temperature is -10 °C (14 °F) or lower.

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[4473, 7757, 10022]

Engine / Hybrid System

Engine / Hybrid System

Using a 5 mm hexagon socket wrench, install the 3 oil nozzles with the 3 bolts. Using a screwdriver, install a new snap ring on one side of the piston pin hole. Gradually heat the piston to approximately 80°C (176°F). Coat the piston pin with engine oil. Align the front marks of the piston and connecting rod, insert the connecting rod into the piston, and then push in the piston pin with your thumb until the pin comes into contact with the snap ring. Check the fitting condition between the piston and piston pin by trying to move the piston back and forth on the piston pin. Using a screwdriver, install a new snap ring at the other end of the piston pin hole. Install the oil ring (expander) and 2 side rails by hand. Using a piston ring expander, install the 2 compression rings with the painted mark on the right side. Position the piston rings so that the ring ends are as shown in the illustration. Install the upper bearing to the cylinder block as shown in the illustration. Do not apply engine oil to the bearings or contact surfaces. Both sides of the oil groove in the cylinder block should be visible through the oil feed holes in the bearing. The amount visible on each side of the holes should be equal. Do not allow coolant to come into contact with the inner surface of the bearing. If any coolant comes into contact with the inner surface of the bearing, replace the bearing with a new one. Install the lower bearings to the crankshaft bearing caps. Using a vernier caliper, measure the distance between the edge of the crankshaft bearing cap and the edge of the lower bearing. Do not apply engine oil to the bearings or contact surfaces. Do not allow coolant to come into contact with the inner surface of the bearing. If any coolant comes into contact with the inner surface of the bearing, replace the bearing with a new one. Apply new engine oil to the upper bearing and install the crankshaft to the cylinder block. Push the crankshaft in the rear thrust direction to create clearance and install a thrust washer to the No. 2 journal position with the oil groove facing the front of the engine. Push the crankshaft in the forward thrust direction to create clearance and install a thrust washer to the No. 2 journal position with the oil groove facing the rear of the engine. Install the 2 lower thrust washers to the No. 2 bearing cap with the grooves facing outward. Examine the front marks and numbers and set the crankshaft bearing caps on the cylinder block. Apply a light coat of engine oil to the threads of the crankshaft bearing cap bolts. Temporarily install the 8 crankshaft bearing cap bolts to the inside positions. Tighten the 2 bolts for each bearing cap until the clearance between the crankshaft bearing cap and the cylinder block becomes less than 6 mm (0.236 in.). Using a plastic-faced hammer, lightly tap the crankshaft bearing cap to ensure a proper fit. Apply a light coat of engine oil to the threads of the crankshaft bearing cap bolts and temporarily install the 8 crankshaft bearing bolts to the outside positions. Uniformly tighten the 16 bolts in several steps in the order shown in the illustration. Mark the front side of the crankshaft bearing cap bolts with paint. Tighten the bearing cap bolts 90° in the order shown in step 1. Check that the paint mark is now at a 90° angle to the front. Install and uniformly tighten the 8 main bearing cap bolts together with 8 new seal washers in several steps in the sequence shown in the illustration. Install the bearing to the connecting rod cap. Clean the contact surfaces of the bearing and connecting rod cap. Do not apply engine oil to the bearing or the surface it contacts. Using a vernier caliper, measure the distance between the connecting rod cap edge and connecting rod bearing edge. Install the bearing to the connecting rod. Clean the contact surface of the bearing and connecting rod. Do not apply engine oil to the bearing or the surface it contacts. Using a vernier caliper, measure the distance between the connecting rod edge and connecting rod bearing edge. Apply engine oil to the cylinder walls, pistons and surfaces of the connecting rod bearings. Check the positions of the piston ring ends. Using a hammer handle and piston ring compressor, press a piston and connecting rod assembly into each cylinder with the front mark of the piston facing forward. Install each connecting rod cap so that the protrusion is facing the correct direction. Apply a light coat of engine oil to the threads of the connecting rod cap bolts. Install and alternately tighten the bolts of each connecting rod cap in several steps. Mark the front side of each connecting rod cap bolt with paint. Check that the paint mark is now at a 90° angle to the front. for Automatic Transmission:Perform "Inspection After Repairs" after replacing the piston or piston ring (See page ). for Automatic Transmission:Perform "Inspection After Repairs" after replacing the piston (See page ). Be sure that the end gap of the snap ring is not aligned with the pin hole cutout portion of the piston. The piston and pin are a matched set. Be sure that the end gap of the snap ring is not aligned with the pin hole cutout portion of the piston. for Automatic Transmission:Perform "Inspection After Repairs" after replacing the piston ring (See page ). Main bearings come in widths of 17.3 mm (0.681 in.) and 19.9 mm (0.783 in.). Install the 19.9 mm (0.783 in.) bearings in the No. 1 and No. 4 cylinder block journal positions with the bearing caps. Install the 17.3 mm (0.681 in.) bearings in the No. 2 and No. 3 positions. Do not apply engine oil to the bearings or contact surfaces.Both sides of the oil groove in the cylinder block should be visible through the oil feed holes in the bearing. The amount visible on each side of the holes should be equal.Do not allow coolant to come into contact with the inner surface of the bearing.If any coolant comes into contact with the inner surface of the bearing, replace the bearing with a new one. Do not apply engine oil to the bearings or contact surfaces.Do not allow coolant to come into contact with the inner surface of the bearing.If any coolant comes into contact with the inner surface of the bearing, replace the bearing with a new one. Clean the contact surface of each main journal and crank pin. The cap bolts are tightened in 2 progressive steps. Clean the contact surfaces of the bearing and connecting rod cap.Do not apply engine oil to the bearing or the surface it contacts. Clean the contact surface of the bearing and connecting rod.Do not apply engine oil to the bearing or the surface it contacts. Match each numbered connecting rod cap with the correct connecting rod. The cap bolts are tightened in 2 progressive steps.

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[2950]

Engine / Hybrid System

Engine / Hybrid System

When the customer requests a change in a function, first make sure that the function can be customized. Be sure to make a note of the current settings before customizing. When troubleshooting a function, first make sure that the function is set to the default setting. Enter the following menus: Customize Setting / Light Control or Warning. Select the setting by referring to the table below. for Navigation Receiver Type: MENU / SETUP / Vehicle / Vehicle customization / Lights Settings. for Radio and Display Type: MENU / Setup / Vehicle / Vehicle customization / Lights Settings. Select the setting by referring to the table below. for vehicles with customize setting "Headlamps Auto-Off Timer" Customizing with the multi-information display (combination meter assembly (meter circuit plate)) (w/o Multi-display) Select the setting tab in the multi-information display. Enter the following menus: Vehicle settings / Lights settings. Select the setting by referring to the table below. for vehicles with customize setting "Headlamps Auto-Off Timer" When the customer requests a change in a function, first make sure that the function can be customized.Be sure to make a note of the current settings before customizing.When troubleshooting a function, first make sure that the function is set to the default setting. The following items can be customized. The sensitivity adjustment may be difficult to confirm. Check by driving the vehicle. The sensitivity adjustment may be difficult to confirm. Check by driving the vehicle. The sensitivity adjustment may be difficult to confirm. Check by driving the vehicle.

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[8584, 10024, 11120]

Vehicle Interior

Vehicle Interior

Before using the GTS, read the instruction manual. Prevent the GTS cable from being caught on the pedals, shift lever or steering wheel when driving with the GTS connected to the vehicle. When driving the vehicle for testing purposes using the GTS, 2 persons are required. One to drive the vehicle, and another to operate the GTS. Perform Registration (VIN registration) after replacing the ECM. Perform Learning Value Reset and Idle Learning after replacing or servicing parts related to engine operation. Perform "Grill Shutter Control Mode Switching and Grill Shutter Initialization" after replacing the swing grille actuator assembly or radiator shutter sub-assembly. When the cable is disconnected from the negative (-) auxiliary battery terminal, initialize the following system(s) after the cable is reconnected. PRECAUTION WHEN REPLACING BATTERY ECU ASSEMBLY AND ECM Observe the following items for safety reasons: Perform Registration (VIN registration) after replacing the ECM. Perform Learning Value Reset and Idle Learning after replacing or servicing parts related to engine operation. Perform "Grill Shutter Control Mode Switching and Grill Shutter Initialization" after replacing the swing grille actuator assembly or radiator shutter sub-assembly. When the cable is disconnected from the negative (-) auxiliary battery terminal, initialize the following system(s) after the cable is reconnected.System NameSee ProcedureLane Departure Alert System (w/ Steering Control)Intelligent Clearance Sonar SystemSimple Intelligent Parking Assist SystemPre-collision SystemAdaptive High Beam SystemParking Assist Monitor SystemPanoramic View Monitor SystemPower Door Lock Control System

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[3232, 6745, 11246]

Engine / Hybrid System

Engine / Hybrid System

INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY Install the No. 1 fuel tank protector sub-assembly to the fuel tank assembly with the 3 clips. Engage the 2 clamps to install the fuel tank vent hose sub-assembly to the fuel tank assembly. Engage the 3 clamps to install the fuel tank main tube sub-assembly to the fuel tank assembly. Install the upper fuel tank cover to the fuel tank assembly with the 9 clips. Set the fuel tank assembly on an engine lifter. Using the engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly with the 4 bolts. Be careful not to drop the fuel tank assembly. When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts. Connect the fuel tank main tube sub-assembly to the fuel pipe. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY Install the No. 3 parking brake cable assembly with the 2 bolts. Connect the fuel tank filler pipe assembly to the fuel tank assembly. CONNECT FUEL TANK BREATHER TUBE (w/ Breather Tube) Connect the fuel tank breather tube to the fuel tank filler pipe assembly. Connect the fuel tank vent hose sub-assembly to the fuel tank solenoid main valve assembly. Install the No. 1 fuel tank protector to the fuel tank assembly with the 4 clips. INSTALL REAR FLOOR SIDE MEMBER COVER LH Install the rear floor side member cover LH with the clip (B). Install the 3 bolts and clip (A). INSTALL NO. 1 FLOOR UNDER COVER ASSEMBLY Install the No. 1 floor under cover assembly with the clip. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.A344817 Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal. Be careful not to drop the fuel tank assembly.When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

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[156, 1520, 2949, 3339, 3427, 3535, 4370, 4500, 4792, 5213, 5977, 6000, 6257, 6502, 6928, 7318, 7923, 8975, 9016, 9789, 10171, 10297, 10304, 10714]

Engine / Hybrid System

Engine / Hybrid System

The charge control ECU built into the electric vehicle charger assembly monitors the input alternating current using the IAC sensor. If it detects an overcurrent malfunction, it stores a DTC. If this DTC is output, check the plug-in charge state using a known good external power source. If a malfunction occurs again, replace the electric vehicle charger assembly. The cause of this malfunction may be one of the following: Turn the power switch on (IG) and turn the GTS on. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure). Enter the following menus: Powertrain / Hybrid Control / Data List. Check that "Hybrid/EV Battery SOC" shows 70% or less. Turn the power switch off and wait for 2 minutes or more. Connect the electric vehicle charger cable assembly, and plug-in charge the vehicle for 30 seconds or more. Disconnect the electric vehicle charger cable assembly and wait for 10 seconds or more. Turn the power switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Plug-in Control / Utility / All Readiness. If the judgment result shows NORMAL, the system is normal. If the judgment result shows ABNORMAL, the system has a malfunction. If the judgment result shows INCOMPLETE or N/A, perform driving pattern again. Ask the customer if the electricity used for plug-in charging was supplied by a power company. If the electric vehicle charger cable assembly that was used to perform plug-in charging is available, perform a reproduction test using it and a known good AC power source. This allows the electric vehicle charger cable assembly to be determined as ok or not when the vehicle is not malfunctioning. This DTC may be output due to rapid fluctuation of the AC input voltage. If the voltage fluctuates quickly, it is difficult to check the plug-in charge state by reading the freeze frame data or Data List item "AC Input Voltage for Monitoring" and "AC Input Voltage for Control". Perform plug-in charging using a known good AC power source. Enter the following menus: Powertrain / Hybrid Control / Data List. Check that "Hybrid/EV Battery SOC" shows 70% or less. Connect the charging cable (electric vehicle charger cable assembly) and fully charge the HV battery, then check if plug-in charge control system DTCs are output. After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure. If the judgment result shows NORMAL, the system is normal.If the judgment result shows ABNORMAL, the system has a malfunction.If the judgment result shows INCOMPLETE or N/A, perform driving pattern again. Ask the customer if the electricity used for plug-in charging was supplied by a power company.If the electric vehicle charger cable assembly that was used to perform plug-in charging is available, perform a reproduction test using it and a known good AC power source. This allows the electric vehicle charger cable assembly to be determined as ok or not when the vehicle is not malfunctioning.This DTC may be output due to rapid fluctuation of the AC input voltage.If the voltage fluctuates quickly, it is difficult to check the plug-in charge state by reading the freeze frame data or Data List item "AC Input Voltage for Monitoring" and "AC Input Voltage for Control". Perform plug-in charging using a known good AC power source.

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[74, 87, 185, 1279, 2831, 3279, 4004, 4071, 4072, 5067, 5856, 6088, 6290, 6756, 7891, 8034, 8952, 9781, 11112, 11244]

Engine / Hybrid System

Engine / Hybrid System

Use the same procedure for the RHD and LHD vehicles. The procedure listed below is for the LHD vehicles. REMOVE COURTESY LIGHT ASSEMBLY (w/ Courtesy Light) REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY Release claws (1) in the marked area. Remove power window regulator master switch assembly (2) from front door trim board sub-assembly LH (3). Use the same procedure for the RHD and LHD vehicles.The procedure listed below is for the LHD vehicles.

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Vehicle Interior

Vehicle Interior

Install the fuel tank breather hose to the fuel sub tank. INSTALL FUEL TANK TO FILLER PIPE HOSE Install the fuel tank to filler pipe hose to the fuel sub tank. Install a new gasket and the fuel tank vent tube with the 8 screws. Set the fuel sub tank on a transmission jack and lift up the transmission jack. Connect the 2 fuel tank bands with the 4 bolts. Connect the fuel tank breather hose to the filler pipe. CONNECT FUEL TANK TO FILLER PIPE HOSE Connect the fuel tank to filler pipe hose to the filler pipe. Connect the fuel evaporation hose, fuel breather hose and fuel hose. Install the No. 2 fuel tank protector with the 5 bolts. When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

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[1520, 3427, 4339, 4370, 4792, 5136, 6502, 7318, 7731, 9789, 10171, 10578, 10714]

Engine / Hybrid System

Engine / Hybrid System

Use the Data List to determine whether parts are good or bad, and to narrow down the possible locations of malfunctions. Use the Active Test to determine whether parts are good or bad, and to narrow down the possible locations of malfunctions. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. Data List values may experience significant variations due to small differences in measurement, different measurement environments, changes in the vehicle over time, etc., making it difficult to display a clear standard value for judgment. Due to this, it is possible that malfunctions could exist even when values are within the specified ranges. Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.

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Vehicle Interior

Vehicle Interior

The type of ignition switch used on this model differs according to the specifications of the vehicle. The expressions listed in the table below are used in this section. Care must be taken when replacing parts. Incorrect replacement could affect the performance of the steering system and result in driving hazards. Complete the adjustment of the steering wheel and wheel alignment, and then initialize the steering sensor. If the order is reversed, the steering wheel and wheel alignment will become misaligned. The vehicle is equipped with a Supplemental Restraint System (SRS). Failure to carry out service operations in the correct sequence could cause the SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (including removal/installation, inspection and replacement of parts), be sure to read the precautionary notices for the supplemental restraint system (See page 201708 - 202008 202008 - ).

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[922]

Steering

Steering

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing. Wear protective gloves. Sharp areas on the parts may injure your hands. Use the same procedure for the RH side and LH side. The following procedure is for the LH side. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. If an SRS part is accidentally deployed, it may cause a serious injury. REMOVE REAR SEAT HEADREST ASSEMBLY (for LH Side) REMOVE REAR SEAT HEADREST ASSEMBLY (for RH Side) REMOVE REAR SEATBACK ASSEMBLY LH (for LH Side) REMOVE REAR SEATBACK HINGE COVER (for RH Side) REMOVE REAR SEATBACK ASSEMBLY RH (for RH Side) REMOVE REAR SEAT CUSHION ASSEMBLY LH (for LH Side) REMOVE REAR SEAT CUSHION ASSEMBLY RH (for RH Side) REMOVE ROPE HOOK (w/o Toyota Safety Sense) REMOVE NO. 2 ROPE HOOK (w/o Toyota Safety Sense) REMOVE NO. 1 TONNEAU COVER HOLDER CAP (w/ Toyota Safety Sense) REMOVE TONNEAU COVER HOOK A (w/ Toyota Safety Sense) REMOVE NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY (for RH Side) REMOVE REAR 3 POINT TYPE SEAT OUTER BELT ASSEMBLY LH (for LH Side) Remove the bolt to disconnect the floor anchor of the rear 3 point type seat outer belt assembly LH. Using a screwdriver, pull out the locking button as shown in the illustration to release the lock and disconnect the pretensioner connector. Disengage the 3 guides to remove the rear 3 point type seat outer belt assembly LH. REMOVE REAR 3 POINT TYPE SEAT OUTER BELT ASSEMBLY RH (for RH Side) Remove the bolt to disconnect the floor anchor of the rear 3 point type seat outer belt assembly RH. Using a screwdriver, pull out the locking button as shown in the illustration to release the lock and disconnect the pretensioner connector. Remove the rear 3 point type seat outer belt assembly RH. Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing. B401522Wear protective gloves. Sharp areas on the parts may injure your hands. Use the same procedure for the RH side and LH side.The following procedure is for the LH side. After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work. 201701 - 201801 201801 - Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.If an SRS part is accidentally deployed, it may cause a serious injury.B394718 When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Use the same procedure as for the LH side. Tape the screwdriver tip before use. Tape the screwdriver tip before use.

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[335, 3523, 6379, 7279, 7702, 8762, 10526]

Vehicle Interior

Vehicle Interior

Check the battery for damage and deformation. If severe damage, deformation or leakage is found, replace the battery. Check the electrolyte quantity of each cell. If the electrolyte quantity is below the lower line, replace the battery. If the electrolyte quantity is above the lower line, check the battery voltage when cranking the engine. If the voltage is below 9.6 V, recharge or replace the battery. If the electrolyte quantity is below the lower line, add distilled water to each cell. Then, recharge the battery and check the electrolyte's specific gravity. If the electrolyte quantity is above the lower line, check the battery voltage when cranking the engine. If the voltage is below 9.6 V, recharge or replace the battery. Turn the ignition switch off and turn on the headlights for 20 to 30 seconds. This removes the surface charge from the battery. Measure the battery voltage between the negative (-) and positive (+) terminals of the battery. If the voltage is less than the specification, recharge the battery. Check that the battery terminals are not loose or corroded. If the terminals are corroded, clean the terminals. If the result is not as specified, replace the fuses. Check that the wiring is good condition. Listen for abnormal noises from the generator. Check that no abnormal noises are heard from the generator while the engine is running. Turn the ignition switch to ON. Check that the charge warning light comes on. Start the engine and check that the light goes off. If the light does not operate as specified, troubleshoot the charge warning light circuit. Connect a voltmeter and ammeter to the charging circuit as follows. Disconnect the wire from terminal B of the generator, and then connect it to the negative (-) lead of an ammeter. Connect the positive (+) lead of the ammeter to terminal B of the generator. Connect the positive (+) lead of a voltmeter to the positive (+) terminal of the battery. Ground the negative (-) lead of the voltmeter. Maintain the engine speed at 2000 rpm and check the reading on the ammeter and voltmeter. If the voltmeter reading is higher than the standard voltage, replace the generator. With the engine running at 2000 rpm, turn the high beam headlights on and turn the heater blower switch to the HI position. If the ammeter reading is less than the standard current, repair the generator. If the battery is weak or if the engine is difficult to start, perform the following procedures. Before checking the battery voltage, turn off all the electrical systems (headlights, blower motor, rear defogger, etc.). If the battery is not fully charged, the ammeter reading will sometimes be higher than the standard current. If the battery is fully charged, the indication will sometimes be less than the standard current. If this is the case, add more electrical load (operate the wipers, rear window defogger, etc.) and check the reading on the ammeter again.

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[93, 780, 9666, 10348, 10799]

Vehicle Exterior

Vehicle Exterior

Enter the following menus: Chassis / IPA / Parking Assist Monitor / Data List. According to the display on the GTS, read the Data List. Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time. In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not.

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[56, 688, 1931, 2247, 2876, 4454, 5247, 6142, 6294, 6661, 7745, 7785, 10557, 10993]

Power Source / Network

Power Source / Network

Be sure to read Precaution thoroughly before servicing. Wear protective gloves. Sharp areas on the parts may injure your hands. After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (Audio and Visual System) After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (Navigation System) When the cable has been disconnected and reconnected to the negative (-) auxiliary battery terminal, open and close the fuel lid before turning the power switch on (IG) (with Canister Pump Module). Front lumbar power seat switch is available only on the driver side. Use the same procedure for RHD and LHD vehicles. The following procedure is for LHD vehicles. Remove the 2 screws and front lumbar power seat switch from the front seat cushion shield LH. Be sure to read Precaution thoroughly before servicing. Wear protective gloves. Sharp areas on the parts may injure your hands. After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (Audio and Visual System)After the power switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 85 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal. (Navigation System)When the cable has been disconnected and reconnected to the negative (-) auxiliary battery terminal, open and close the fuel lid before turning the power switch on (IG) (with Canister Pump Module).The accuracy of the fuel receive gauge changes depending on fuel tank deformation caused by internal pressure. Before turning the power switch on (IG), equalizing the fuel tank pressure with the ambient air pressure by opening and closing the fuel lid after disconnecting and reconnecting the cable to the negative (-) auxiliary battery terminal increases the accuracy of the fuel receiver gauge. The accuracy of the fuel receive gauge changes depending on fuel tank deformation caused by internal pressure. Before turning the power switch on (IG), equalizing the fuel tank pressure with the ambient air pressure by opening and closing the fuel lid after disconnecting and reconnecting the cable to the negative (-) auxiliary battery terminal increases the accuracy of the fuel receiver gauge. Front lumbar power seat switch is available only on the driver side.Use the same procedure for RHD and LHD vehicles.The following procedure is for LHD vehicles.

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Brake

Brake

The airbag ECU assembly detects a short to ground in the front passenger side pretensioner squib circuit for 0.5 seconds. Front passenger side pretensioner squib (front seat outer belt assembly RH)*1 (front seat outer belt assembly LH)*2 malfunction Front passenger side pretensioner squib (front seat outer belt assembly RH)*1 (front seat outer belt assembly LH)*2 After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Turn the ignition switch to ON, and wait for at least 60 seconds. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Disconnect the cable from the negative (-) auxiliary battery terminal. Check that the connectors are properly connected to the front seat outer belt assembly RH and airbag ECU assembly. Disconnect the connectors from the front seat outer belt assembly RH and airbag ECU assembly. Check that the terminals of the connectors are not deformed or damaged. Check that the short springs of the activation prevention mechanism of the wire harness connector are not deformed or damaged. Check that the wire harness connector (on the front seat outer belt assembly RH side) is not loose, deformed or damaged. Connect the connector to the airbag ECU assembly. Connect the white wire side of SST (resistance 2.1 Ω) to connector C. Do not forcibly insert SST into the terminals of the connector when connecting it. Insert SST straight into the terminals of the connector. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. CHECK FRONT SEAT OUTER BELT ASSEMBLY RH CHECK FRONT SEAT OUTER BELT ASSEMBLY RH Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal. REPLACE FRONT SEAT OUTER BELT ASSEMBLY RH Disconnect the connector from the airbag ECU assembly. Check for a short to ground in the circuit. Measure the resistance according to the value(s) in the table below. Connect the connectors to the front seat outer belt assembly RH and airbag ECU assembly. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Disconnect the cable from the negative (-) auxiliary battery terminal. Check that the connectors are properly connected to the front seat outer belt assembly LH and airbag ECU assembly. Disconnect the connectors from the front seat outer belt assembly LH and airbag ECU assembly. Check that the terminals of the connectors are not deformed or damaged. Check that the short springs of the activation prevention mechanism of the wire harness connector are not deformed or damaged. Check that the wire harness connector (on the front seat outer belt assembly LH side) is not loose, deformed or damaged. Connect the connector to the airbag ECU assembly. Connect the white wire side of SST (resistance 2.1 Ω) to connector C. Do not forcibly insert SST into the terminals of the connector when connecting it. Insert SST straight into the terminals of the connector. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. CHECK FRONT SEAT OUTER BELT ASSEMBLY LH CHECK FRONT SEAT OUTER BELT ASSEMBLY LH Turn the ignition switch to ON, and wait for at least 60 seconds. Disconnect the cable from the negative (-) auxiliary battery terminal. REPLACE FRONT SEAT OUTER BELT ASSEMBLY LH Disconnect the connector from the airbag ECU assembly. Check for a short to ground in the circuit. Measure the resistance according to the value(s) in the table below. Connect the connectors to the front seat outer belt assembly LH and airbag ECU assembly. Connect the cable to the negative (-) auxiliary battery terminal. Turn the ignition switch to ON, and wait for at least 60 seconds. Turn the ignition switch to ON, and wait for at least 60 seconds. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal. When disconnecting and reconnecting the auxiliary battery. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used. To perform the simulation method, select Check Mode with the GTS. Perform the simulation method while checking the Data List. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Never connect a tester to the front seat outer belt assembly RH for measurement, as this may lead to a serious injury due to pretensioner deployment. Do not forcibly insert SST into the terminals of the connector when connecting it.Insert SST straight into the terminals of the connector. Codes other than DTC B007211 may be output at this time, but they are not related to this check. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Never connect a tester to the front seat outer belt assembly LH for measurement, as this may lead to a serious injury due to pretensioner deployment. Do not forcibly insert SST into the terminals of the connector when connecting it.Insert SST straight into the terminals of the connector. Codes other than DTC B007211 may be output at this time, but they are not related to this check. Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system. Codes other than DTC B007211 may be output at this time, but they are not related to this check. Perform the simulation method by selecting Check Mode using the GTS. Perform the simulation method while checking the Data List.

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Vehicle Interior

Vehicle Interior

Turbocharger nozzle vane is stuck or movement is irregular Open in DC motor (turbocharger nozzle vane control actuator) circuit Turbocharger nozzle vane is stuck or movement is irregular Short in DC motor (turbocharger nozzle vane control actuator) circuit Turbocharger nozzle vane is stuck or movement is irregular If DTC P0046, P0047 and/or P0048 is stored due to the nozzle vane being stuck closed, the following symptom may appear: Vehicle surge when driving with full load If DTC P0046, P0047 and/or P0048 is stored due to the nozzle vane being stuck open, the following symptoms may appear: Vehicle surge or hesitation under light or medium load CHECK FOR ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0046, P0047 AND/OR P0048) Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. INSPECT TURBOCHARGER NOZZLE VANE CONTROL ACTUATOR (DC MOTORRESISTANCE) Remove the turbocharger sub-assembly (See page ). Remove the e-washer from the turbocharger nozzle vane control actuator. Move the turbocharger vane control rod subassembly and check that the turbocharger nozzle vane plate moves. Replace the turbocharger nozzle vane control actuator (See page ). CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Replace the turbocharger sub-assembly (See page ). CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED INSPECT TURBOCHARGER NOZZLE VANE CONTROL ACTUATOR (DC MOTORRESISTANCE) Measure the resistance according to the value(s) in the table below. CHECK HARNESS AND CONNECTOR (DC MOTOR - ECM) CHECK HARNESS AND CONNECTOR (DC MOTOR - ECM) Measure the resistance according to the value(s) in the table below. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Replace the turbocharger nozzle vane control actuator (See page ). CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Repair or replace the harness or connector. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED Turn the engine switch off and wait for 30 seconds or more. Turn the engine switch on (IG) and turn the GTS on. Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VN Turbo Open. Maintain the Active Test "Activate the VN Turbo Open" at Open (VN turbo fully open) and OFF (normal control) for 65 seconds or more. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes. Confirm that the DTC is not output again. If DTC P0046, P0047 and/or P0048 is stored due to the nozzle vane being stuck closed, the following symptom may appear:Vehicle surge when driving with full loadIf DTC P0046, P0047 and/or P0048 is stored due to the nozzle vane being stuck open, the following symptoms may appear:Lack of powerVehicle surge or hesitation under light or medium load After replacing the ECM, the new ECM needs registration (See page 201506 - 201506 - ) and initialization (See page ). Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred. If codes other than DTC P0046, P0047 and/or P0048 are output, perform troubleshooting for those DTCs first.

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[1018, 5973, 9745]

Engine / Hybrid System

Engine / Hybrid System

When replacing the parts in the following chart (A), replace the No. 1 injection pipe sub-assembly, No. 2 injection pipe sub-assembly and/or fuel inlet pipe sub-assembly with new ones. After removing the No. 1 injection pipe sub-assembly, No. 2 injection pipe sub-assembly and/or fuel inlet pipe sub-assembly, clean them with a brush and compressed air. The injector assembly is a precision instrument. Do not use the injector assembly if it is struck or dropped. Make sure foreign matter does not enter the fuel path. The supply pump assembly is a precision instrument. Do not use the supply pump assembly if it is struck or dropped. Hold the supply pump assembly itself during removal and installation. Do not hold the pre-stroke control valve or fuel pipe, etc. Remove the 2 bolts and No. 3 engine cover bracket from the No. 2 engine cover bracket and engine cover bracket. REMOVE NO. 3 WATER BY-PASS PIPE SUB-ASSEMBLY REMOVE NO. 4 WATER BY-PASS PIPE SUB-ASSEMBLY REMOVE NO. 1 EGR COOLER AND NO. 2 EGR VALVE ASSEMBLY WITH ELECTRIC EGR CONTROL VALVE ASSEMBLY REMOVE NO. 2 NOZZLE LEAKAGE PIPE ASSEMBLY REMOVE NO. 1 AND NO. 2 INJECTION PIPE SUB-ASSEMBLY REMOVE PCV HOSE (except Cold Area Specification Vehicles) REMOVE PCV PIPE (for Cold Area Specification Vehicles) REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR REMOVE NO. 2 EXHAUST PIPE SUPPORT STAY REMOVE NO. 1 AND NO. 2 TURBO WATER HOSE REMOVE NO. 1 VISCOUS HEATER BRACKET SUB-ASSEMBLY (w/ Viscous Heater) REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY Remove the bolt and No. 1 idler pulley sub-assembly from the generator bracket sub-assembly. Remove the 3 bolts and V-ribbed belt tensioner assembly from the timing chain cover sub-assembly. REMOVE VISCOUS HEATER CRANKSHAFT PULLEY (w/ Viscous Heater) REMOVE NO. 1 WATER HOSE CLAMP BRACKET Remove the 14 bolts, 4 nozzle holder clamp seats, 2 nuts and cylinder head cover sub-assembly from the cylinder head sub-assembly. Remove the cylinder head cover gasket, No. 2 cylinder head cover gasket and 2 camshaft bearing cap oil hole gaskets from the cylinder head cover sub-assembly. Remove the 2 nuts and 11 bolts. Insert the blade of an oil pan seal cutter between the oil pan sub-assembly and No. 2 oil pan sub-assembly, cut off the applied sealer and remove the No. 2 oil pan sub-assembly. Be careful not to damage the contact surfaces of the oil pan sub-assembly and No. 2 oil pan sub-assembly. Be careful not to damage the oil pan sub-assembly flange. Remove the 2 nuts and 23 bolts. Insert the blade of an oil pan seal cutter between the oil pan sub-assembly and cylinder block sub-assembly, cut off the applied sealer and remove the oil pan sub-assembly. Be careful not to damage the contact surfaces of the oil pan sub-assembly and cylinder block sub-assembly. Be careful not to damage the cylinder block sub-assembly flange. Remove the 20 bolts from the timing chain cover sub-assembly. Using a screwdriver wrapped in protective tape, remove the timing chain cover sub-assembly by prying the points in the illustration. Remove the timing chain case gasket from the timing chain case assembly. Using a screwdriver and wooden block, pull out the front crankshaft oil seal. INSPECT BACKLASH OF OIL PUMP GEAR TO OIL PUMP DRIVE GEAR Using a dial indicator, measure the backlash. If the gear backlash is more than the maximum, replace the timing chain case assembly or oil pump drive gear. Remove the oil pump drive gear from the crankshaft. REMOVE BALANCE SHAFT TIMING SPROCKET, BALANCE SHAFT GEAR SUB-ASSEMBLY AND NO. 3 CHAIN SUB-ASSEMBLY REMOVE CRANKSHAFT TIMING SPROCKET, INJECTION PUMP DRIVE GEAR WITH NO. 1 CHAIN SUB-ASSEMBLY Remove the 15 bolts from the timing chain case assembly. Using a screwdriver wrapped in protective tape, remove the timing chain case assembly by prying the points in the illustration. Remove the 4 O-rings from the cylinder head sub-assembly and cylinder block sub-assembly. Remove the gasket from the timing chain case assembly. When replacing the parts in the following chart (A), replace the No. 1 injection pipe sub-assembly, No. 2 injection pipe sub-assembly and/or fuel inlet pipe sub-assembly with new ones.Replaced Parts (A)Pipes Requiring New ReplacementInjector assembly (including shuffling the injector assemblies between the cylinders)No. 1 injection pipe sub-assemblyNo. 2 injection pipe sub-assemblySupply pump assemblyFuel inlet pipe sub-assemblyCommon rail assemblyCylinder block sub-assemblyCylinder head sub-assemblyCylinder head gasketTiming chain case assemblyNo. 1 injection pipe sub-assemblyNo. 2 injection pipe sub-assemblyFuel inlet pipe sub-assemblyAfter removing the No. 1 injection pipe sub-assembly, No. 2 injection pipe sub-assembly and/or fuel inlet pipe sub-assembly, clean them with a brush and compressed air.The injector assembly is a precision instrument. Do not use the injector assembly if it is struck or dropped.Make sure foreign matter does not enter the fuel path.The supply pump assembly is a precision instrument. Do not use the supply pump assembly if it is struck or dropped.Hold the supply pump assembly itself during removal and installation. Do not hold the pre-stroke control valve or fuel pipe, etc. Be careful not to damage the contact surfaces of the oil pan sub-assembly and No. 2 oil pan sub-assembly.Be careful not to damage the oil pan sub-assembly flange. Be careful not to damage the contact surfaces of the oil pan sub-assembly and cylinder block sub-assembly.Be careful not to damage the cylinder block sub-assembly flange. Do not damage the contacting surfaces of the timing chain cover sub-assembly and timing chain case assembly. Do not damage the surface of the front crankshaft oil seal press fit hole. Do not damage the contacting surfaces of the timing chain case assembly, cylinder head sub-assembly and cylinder block sub-assembly.

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[492, 1838, 2167, 2454, 2608, 4041, 4048, 4299, 4672, 4926, 5155, 5522, 6850, 10158, 10771]

Audio / Visual / Telematics

Audio / Visual / Telematics

While the vehicle speed is 36 km/h (22 mph) or more and the dynamic radar cruise control system is operating, communication data from the skid control ECU (brake booster with master cylinder assembly) is logically inconsistent for approximately 0.5 seconds or more. While the vehicle speed is 5 km/h (3 mph) or more and the dynamic radar cruise control system is operating, communication data from the skid control ECU (brake booster with master cylinder assembly) is logically inconsistent for approximately 0.5 seconds or more. Skid control ECU (brake booster with master cylinder assembly) Before replacing the hybrid vehicle control ECU, refer to Service Bulletin. First check the CAN communication system by following How to Proceed with Troubleshooting. After checking that there are no malfunctions in the CAN communication system, proceed with troubleshooting. Using the GTS, check if the CAN communication system is functioning normally. Perform the following to make sure that the DTC detection conditions are met. Turn the dynamic radar cruise control system on using the cruise control main switch (ON/OFF button). w/ Full-speed range following function: Drive the vehicle at 5 km/h (3 mph) or more for 0.5 seconds or more. w/o Full-speed range following function: Drive the vehicle at 36 km/h (22 mph) or more for 0.5 seconds or more. REPLACE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY (SKID CONTROL ECU) REPLACE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY (SKID CONTROL ECU) Replace the brake booster with master cylinder assembly (skid control ECU). for LHD: 201701 - 201905 201905 - for RHD: 201701 - 201905 201905 - Perform the following to make sure that the DTC detection conditions are met. Turn the dynamic radar cruise control system on using the cruise control main switch (ON/OFF button). w/ Full-speed range following function: Drive the vehicle at 5 km/h (3 mph) or more for 0.5 seconds or more. w/o Full-speed range following function: Drive the vehicle at 36 km/h (22 mph) or more for 0.5 seconds or more. Before replacing the hybrid vehicle control ECU, refer to Service Bulletin.First check the CAN communication system by following How to Proceed with Troubleshooting. After checking that there are no malfunctions in the CAN communication system, proceed with troubleshooting. 201701 - 201812 201812 - If the detection conditions are not met, the malfunction cannot be detected.Turn the power switch on (IG).Turn the dynamic radar cruise control system on using the cruise control main switch (ON/OFF button).w/ Full-speed range following function: Drive the vehicle at 5 km/h (3 mph) or more for 0.5 seconds or more.w/o Full-speed range following function: Drive the vehicle at 36 km/h (22 mph) or more for 0.5 seconds or more. If the detection conditions are not met, the malfunction cannot be detected.Turn the power switch on (IG).Turn the dynamic radar cruise control system on using the cruise control main switch (ON/OFF button).w/ Full-speed range following function: Drive the vehicle at 5 km/h (3 mph) or more for 0.5 seconds or more.w/o Full-speed range following function: Drive the vehicle at 36 km/h (22 mph) or more for 0.5 seconds or more.

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[394, 3655, 5330]

Engine / Hybrid System

Engine / Hybrid System

Using a screwdriver, puncture the center of the generator pulley cap and pry it off. Mount the generator assembly in the vise between aluminum plates. Install SST A and SST B to the generator pulley with clutch as shown in the illustration. Using a wrench to hold SST A and turn SST B counterclockwise to loosen the generator pulley with clutch. Remove the generator pulley with clutch from the generator rotor shaft. Remove the generator assembly from the vise. Place the generator assembly on the generator pulley with clutch. Remove the 3 bolts and generator rear end cover from the generator coil assembly. Remove the terminal insulator from the generator coil assembly. Remove the 2 screws and generator brush holder assembly from the generator coil assembly. Using SST, remove the generator coil assembly. Remove the generator rotor assembly from the generator drive end frame. Check that the generator drive end frame bearing is not rough or worn and that it rotates smoothly. If necessary, replace the generator drive end frame bearing. Remove the 4 screws and retainer plate from the generator drive end frame. Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame. Do not reuse the generator pulley cap. Securely attach SST to the generator pulley with clutch and generator rotor shaft. Be careful as the generator pulley with clutch or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation. If the generator bearing cover packing breaks, remove all broken pieces. The generator bearing cover packing may be installed on the generator rotor assembly.

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[783, 1409, 4123, 6064, 6479, 7410, 10236]

Power Source / Network

Power Source / Network

Use the same procedure for RHD and LHD vehicles. The procedure listed below is for LHD vehicles. REMOVE NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION REMOVE NO. 1 INSTRUMENT PANEL FINISH CUSHION REMOVE INSTRUMENT PANEL FINISH PANEL END LH REMOVE INSTRUMENT PANEL FINISH PANEL END RH REMOVE REFRESHING SEAT SWITCH (for Manual Transmission) Detach the 2 claws and remove the refreshing seat switch. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transmission) REMOVE CONSOLE PANEL SUB-ASSEMBLY (for Automatic Transmission) REMOVE REFRESHING SEAT SWITCH (for Automatic Transmission) Detach the 4 claws and remove the 2 refreshing seat switches. Use the same procedure for RHD and LHD vehicles.The procedure listed below is for LHD vehicles. Use the same procedure to remove the refreshing seat switch on the other side.

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[11, 1035, 2689, 3918, 4229, 5329, 5415, 6512, 6865, 7099, 7851, 9215, 10706, 10710, 11276]

Brake

Brake

Enter the following menus: Body Electrical / Main Body / Active Test. Perform the Active Test according to the display on the GTS. Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.

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Vehicle Interior

Vehicle Interior

Use the same procedure for RHD and LHD vehicles. The following procedure is for LHD vehicles. Use the same procedure for the RH side and LH side. The following procedure is for the LH side. REMOVE SEAT SLIDE POSITION SENSOR PROTECTOR (for Driver Side) REMOVE SEAT POSITION AIRBAG SENSOR (for Driver Side) REMOVE OCCUPANT DETECTION ECU (for Front Passenger Side) REMOVE FRONT SEAT INNER BELT ASSEMBLY (for Driver Side) REMOVE FRONT SEAT INNER BELT ASSEMBLY (for Front Passenger Side) Disconnect the rubber band of the separate type front seatback cover. REMOVE VERTICAL ADJUSTING HANDLE (for Driver Side) Operate the vertical adjusting handle and using a screwdriver with its tip wrapped with protective tape, disengage the claw and remove the vertical adjusting handle as shown in the illustration. Using a screwdriver with its tip wrapped with protective tape, disengage the claw. Disengage the guide to remove the reclining hinge cover. REMOVE SEAT ADJUSTER COVER CAP (for Driver Side) Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws as shown in the illustration. Disengage the 2 guides to remove the seat adjuster cover cap as shown in the illustration. REMOVE FRONT SEAT CUSHION SHIELD (for Driver Side) Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws as shown in the illustration. Disengage the guide as shown in the illustration. Disconnect the front lumbar power seat switch connector to remove the front seat cushion shield. REMOVE FRONT LUMBAR POWER SEAT SWITCH (w/ Lumbar Support) REMOVE FRONT SEAT INNER CUSHION SHIELD (for Driver Side) Disengage the 2 claws and 2 guides to remove the front seat inner cushion shield as shown in the illustration. REMOVE FRONT SEAT CUSHION SHIELD (for Front Passenger Side) Using a screwdriver with its tip wrapped with protective tape, disengage the claw as shown in the illustration. Disengage the guide to remove the front seat cushion shield as shown in the illustration. REMOVE FRONT SEAT INNER CUSHION SHIELD (for Front Passenger Side) Disengage the 2 claws and 2 guides to remove the front seat inner cushion shield as shown in the illustration. REMOVE LOWER NO. 1 SEAT TRACK SPACER (for Front Passenger Side) Disengage the claw and guide to remove the lower No. 1 seat track spacer from the front seat cushion shield. REMOVE LOWER NO. 2 SEAT TRACK SPACER (for Front Passenger Side) Disengage the claw and guide to remove the lower No. 2 seat track spacer from the front seat inner cushion shield. Disengage the claw and 4 clamps to separate the front seat airbag assembly wire harness. Disengage the 4 guides to remove the separate type front seatback assembly from the separate type front seat cushion assembly. Disengage the 4 claws and remove the 2 front seat headrest supports. REMOVE SEPARATE TYPE FRONT SEATBACK COVER WITH PAD Remove the separate type front seatback cover with pad. Using a screwdriver, disengage the 18 claws and remove the separate type front seatback cover from the separate type front seatback pad as shown in the illustration. REMOVE FRONT SEATBACK HEATER ASSEMBLY (w/ Seat Heater System) REMOVE LUMBAR SUPPORT ADJUSTER ASSEMBLY (w/ Lumbar Support) REMOVE FRONT SEATBACK FELT (w/ Lumbar Support) REMOVE FRONT SEATBACK SPRING SUB-ASSEMBLY (w/o Lumbar Support) Disengage the 2 claws to remove the 2 front seatback edge protectors from the front seatback frame sub-assembly. Remove the front seatback spring sub-assembly from the front seatback frame sub-assembly as shown in the illustration. REMOVE FRONT SEATBACK EDGE PROTECTOR (w/ Lumbar Support) REMOVE FRONT SEATBACK EDGE PROTECTOR (w/o Lumbar Support) Remove the 2 front seatback edge protectors from the front seatback spring sub-assembly. Remove the 2 front seatback hooks from the front seatback frame sub-assembly. REMOVE FRONT SEAT NO. 2 WIRE (w/ Lumbar Support) Disengage the 2 clamps to remove the front seat No. 2 wire. Disengage the clamp to remove the front seat No. 2 wire. REMOVE SEPARATE TYPE FRONT SEAT CUSHION COVER WITH PAD w/ Seat Heater System (for Driver Side): w/ Seat Heater System (for Front Passenger Side): Disengage the 10 hooks and remove the separate type front seat cushion cover with pad. REMOVE SEPARATE TYPE FRONT SEAT CUSHION COVER Using a screwdriver, disengage the 13 claws and remove the separate type front seat cushion cover from the separate type front seat cushion pad as shown in the illustration. REMOVE FRONT SEAT CUSHION HEATER ASSEMBLY (w/ Seat Heater System) REMOVE FRONT SEAT CUSHION AIRBAG ASSEMBLY RH (for Front Passenger Side) REMOVE LH SEAT RECLINING ADJUSTER INSIDE COVER LH (for Driver Side) Disengage the 4 claws to remove the LH seat reclining adjuster inside cover LH. REMOVE LH SEAT RECLINING ADJUSTER INSIDE COVER RH (for Driver Side) Disengage the 4 claws to remove the LH seat reclining adjuster inside cover RH. REMOVE RH SEAT RECLINING ADJUSTER INSIDE COVER LH (for Front Passenger Side) Disengage the 4 claws to remove the RH seat reclining adjuster inside cover LH. REMOVE RH SEAT RECLINING ADJUSTER INSIDE COVER RH (for Front Passenger Side) Disengage the 4 claws to remove the RH seat reclining adjuster inside cover RH. REMOVE FRONT SEAT LOWER CUSHION SHIELD LH (for Driver Side) Disengage the claw and guide to remove the front seat lower cushion shield LH. REMOVE FRONT SEAT LOWER CUSHION SHIELD RH (for Driver Side) Disengage the claw and guide to remove the front seat lower cushion shield RH. REMOVE FRONT SEAT WIRE LH (for Driver Side) Disconnect each connector and disengage each clamp to remove the front seat wire LH. REMOVE FRONT SEAT NO. 2 WIRE LH (for Driver Side) Disengage the claw to remove the front seat No. 2 wire LH. REMOVE FRONT SEAT WIRE RH (for Front Passenger Side) Disconnect each connector and disengage each clamp to remove the front seat wire RH. REMOVE FRONT SEAT CUSHION WIRE HARNESS HOLDER Disengage the claw to remove the front seat cushion wire harness holder. Disengage the 6 hooks to remove the front seat cushion spring sub-assembly from the front seat adjuster assembly. Disengage the 2 claws to remove the seat track adjusting handle from the front seat adjuster assembly. REMOVE FRONT SEAT VERTICAL ADJUSTER ASSEMBLY (for Driver Side) Remove the front seat vertical adjuster assembly. Remove the 3 nuts and vertical adjuster plate. Remove the front vertical adjuster brake sub-assembly. REMOVE VERTICAL ADJUSTER BRACKET COVER (for Driver Side) Disengage the claw to remove the vertical adjuster bracket cover from the front vertical adjuster brake sub-assembly. Wear protective gloves. Sharp areas on the parts may injure your hands. Use the same procedure for RHD and LHD vehicles.The following procedure is for LHD vehicles.Use the same procedure for the RH side and LH side.The following procedure is for the LH side. Disengage the 4 clamps first. Disengage the 4 clamps first.

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Vehicle Interior

Vehicle Interior